This paper is about the reduction of the overall size of metal blanking sheet that is being used to form a stamping product or car body panel of a car manufacturer in Malaysia. The current blanking sheet produces extra waste which will be recycled and does not contribute to increase productivity but increases inventory cost. The reduction in the blanking sheet size will lead to the reduction of raw material hence reduced the production cost. However, the reduced size of blanking sheet could affect the yield strength of the product. The study of the yield strength and yield improvement of the product are done by simulating stress analysis by using CATIA software. The results show that the new proposed size of the metal blanking sheet provides accuracy of the product dimension as well as maintaining the yield strength of the product and it reduced a significant amount of metal scrap which is nearly 4% of material weight and save around 10% of inventory cost.
Education needs to change working life in order to improve and ensure the latest technology has been adopted to cater the new era of industrial revolution. To reach this, a technological-oriented education is required for students. In this section, Virtual Reality (VR) technology is useful to get empirical experience in tertiary education. Moreover, virtual world provides a hazard-free and explorative learning experience. This paper reviews the application of VR in engineering education. This work also covers the usage of VR application which begins with the history of VR application, reasons of VR in education, key elements for immersive VR collaboration, and types of VR systems. The input / output devices which involved in VR systems were also discussed. This paper also reviews VR systems classification and usage of VR in education systems. VR in design application was finally reviewed followed by the advantages and disadvantages of VR systems and VR hardware. The last section provides future trends and conclusion.
In this research, sago mill effluent was treated using anaerobic sequencing batch reactor (ASBR). Seven HRT from 10 to 1.5 days were tested to evaluate the methane production from sago mill effluent. The findings revealed the highest methane production rate was found at 1.288 L CH4/L reactor. d under HRT of 2 days The results showed that COD removals decreased from 70% to 47% as HRT was reduced from 10 to 2 days. The HRT 1.5 days was found critical for the studied system, which leads to decreased in methane production, yield and COD removal. Overall, ASBR was capable to treat sago mill effluent in producing methane by means of anaerobic digestion.
Nowadays in construction development, the needs of construction materials that have a unique reinforced concrete design with good quality, reasonable market price, and easy installation techniques has been prioritized. Therefore, this study aimed to produce an alternative new construction material that can fulfill the requirements. The U-shaped composite spacer block (UCop) through the production of Cement Bonded Particle Board (CBPB) as a specimen block was produced from the wood waste of carpentry work combined with Shorea spp. (Seraya red and white) particle size approximately 0.4mm - 2.00 mm. Then it was mixed together with Portland cement by using a ratio 1:2.5. The mixture was then added with Ammonia Chloride (Al2SO4) and Calcium Chloride (CaCl2) act as additives for this product. The physical and mechanical tests were conducted in this study. The results were showed that the thickness expansion was achieved an average of 1.79 %, which was passed the minimum requirement of MS934:1986 standards. However, the flexural strength did not meet the minimum standards. The poor mixing technique was attributed to the results. However, UCop still could contribute as an alternative solution in ease the concrete pouring process using a special binder, giving the spacer block any resistance to formwork of columns or beams is filled with concrete. The high-impact innovations of this product in construction such as it can help the process to be more efficient and to reduce construction costs, next indirectly preserve the nature.
Interactive learning is a pedagogical model that encourages students to be part of the lesson instead of passive observers, quietly sitting at a desk taking notes or memorizing information. Students interact with the material, each other and the teacher in an active way. The new emerging technologies that can overcome some of the potential difficulties in this area includes computer graphics, augmented reality, computational dynamics, and virtual worlds. Therefore, the manufacturing industry relies on new design concepts and methods undertake the challenges in integrating technologies to expedite the march towards industrial revolution 4.0.This paper reviews and investigates the current context of the use of interactive learning such as Virtual Reality(VR),Augmented Reality(AR),Computer aided design and manufacturing(CADCAM), computer graphics, computational dynamics and new emerging technologies that effect on students and lectures in learning and teaching environments for Manufacturing Engineering. Interactive learning is part of the factors that could influence the self-learning and regulations environments.
The world is facing a problem regarding the use of petroleum fuels that has led to a search for a suitable alternative fuel source. Researchers have come up with the idea of producing biofuel to overcome this problem. In this study, microalgae were explored as a high potential feedstock to produce biofuel. In order to produce a large quantity of biofuel with low cost at a short time, the manipulation of nutrients is a factor in microalgae cultivation. In this study, Iron (II) Chloride (FeCl2) was added to the nutrients to initiate a stressful condition during growth which contributes to the produce of lipid. Isolated microalgae species were identified as Scenedesmus sp. During mass cultivation, the microalgae cultures were scaled up to 2 L of culture. Three flasks of microalgae culture were labelled with S1, S2, and S3. Flask S1 acts as a control without the addition of FeCl2, while another two flasks acted as experimental flasks. Flask S2 was supplemented with 0.5 mg FeCl2 while Flask S3 was supplemented with 1.0 mg of FeCl2. With the addition of Iron (II) Chloride, microalgae entered a stationary phase at day 9 and day 10 as compared to the control flask which enters the stationary phase at day 7. This also affects the dry weight. Flask 3 produces 0.8658 g of microalgae powder compared to Flask 1 and 2 which produced 0.4649 g and 0.5357 g respectively. Lipid analysis was done by using GCMS and GCFID. Flask 3 produced various types of fatty acids which can be used for biodiesel production compared to other cultivates. In Flask 1, docosanoic acid which is a saturated fatty acid was detected. While in Flask 2 (S2), with the addition of 0.5 mg of FeCl2, docosapentaenoic acid was produced. In the last flask which involved the addition of 1.0 mg of FeCl2, more fatty acid was detected. In GC-FID data, 6 types of fatty acids were detected. Linolein acid, linolenic acid, stearidonic acid, docosapentaenoic acid, docosahexaenoic acid and docosanoic acid were produced at different retention times. Most of the fatty acids produced are polyunsaturated fatty acid (PUFA). In transesterification, the fatty acid reacts with methanol and acid catalyst. The reaction produces fatty acid methyl ester. In Flask 1, the control flask, without the addition of FeCl2, no fatty acid methyl esters (FAME) was produced. However, in Flask 2 and 3 which were added 0.5 mg FeCl2 and 1.0 mg FeCl2, n-hexadecanoic acid methyl ester which is also known as palmitic acid was produced. Palmitic fatty acid can be used for biodiesel production.
Microbiologically Influenced Corrosion (MIC) caused by the presence of Sulfate-reducing bacteria (SRB) is a big concern in heavy industries. Pipeline infrastructure may experience severe metal loss due to corrosion induced by the species and can potentially lead to catastrophic failure. By studying SRB growth condition, important parameter can be controlled to prevent or slow down a corrosion process. This study discussed on the effect of pH value to the corrosion growth rate on API 5L X70 low carbon steel subjected to outer part of underground pipeline. In this research, the type of SRB that's been used is Postgate C of Desulfovibrio Desulfuricans. There are 80 numbers of samples prepared with various pH value and temperature, which each of the samples contains two coupon steel immersed in the medium together with SRB for 7, 14, 21 and 28 days. The process in determining weight loss is analyzed and the corrosion rate for each steel sample is identified by weight loss. The result is plotted and analyzed, the particular pH values and temperature affect the growth of SRB in the medium where the existence of SRB could accelerate the corrosion rate towards the steel surface of API X-70. The samples are exposed to SRB in days’ time. This experiment aims to determine the optimum temperature for SRB growth and demonstrate the corrosion rate simulation using One-Factor-at-A-Time method (OFAT) method. The consequences of SRB activity, it is shown that pitting corrosion produced on the surface of steel. In fact, the sulphur element is identified as one of the corrosion products due to SRB activity.
Three types of binder PVA, PVC and PVA/PVC mixtures have been evaluated for PANi-TiO2 immobilized system. These binders have been varied to several weights of loading for optimization purposes. As a result, it shows that higher loading of binders improved the photodegradation of RR4 dye but the mechanical properties of each immobilized system started to decreases. This behavior occurs due to the immobilized particles coated on the plate easy to peel off despite weak attachment toward to the continuous photodegradation operation system. Therefore 4 times of dipping PVA and PVC layers was selected as the optimum loading of binders to the PANi/TiO2 system during photocatalytic degradation of Reactive Red 4 with the rate constant of 0.5568 K/min for PVA and 0.5742 K/min for PVC. Meanwhile for PVA/PVC mixture binder system at 4 times dipping showed the highest rate constant of photodegradation of RR4 dye with 0.6026 K/min. In addition, SEM analysis has also been carried out for further investigation.
This study aims to develop a year one STEM Comic for science and mathematics subjects. The STEM comic was developed based on the Technology Knowledge, Pedagogy and Content (TPACK) model. The development of this comic involves two phases which is development phase and assessment phase. However, this article only discusses the development phase of STEM comic. 13 Excellent teachers of science and mathematics from the Hulu Langat district were involved in the analysis of syllabus year one science and mathematics subjects and the preparation of scripts while the STEM comic illustrator was created by two lecturers from the Faculty of Art, Computing and Creative Industry from the Sultan Idris Education University. As a result, a STEM comic that contains 10 series for year one science and mathematics subjects has been successfully developed. This comic is expected to attract and enhance the achievement of year one students in science and mathematics. Implication of this study, STEM comic can be used by teachers as science and mathematics teaching aids.
Energy consumption is an important part of life today because without the power a work cannot be done. The energy used today will be lost or waste without renewable energy or power recycle back. In reality, energy use has always had a noticeable impact on the environment. Overconsumption of energy is the main trigger for the global warming that is now threatening to cause devastation in many areas of the world. Each year, electricity consumption in Malaysia is always an increase. This can contribute to the occurrence of global warming. This project will be designed for renewable energy or recycle power to avoid waste of energy from lost. Also, this project consider regarding the Green Technology without polluting the environment. The objective is to develop a prototype or hardware that aims to renewable energy using the 12V DC Motor as a generator which is use rear shaft of table fan as a medium to drive the 12V DC Motor and also to analyze the power consumption of table fan before and after install with hardware. The methods used to design the connector and DC motor holder is using a solidwork software, then construct the circuit simulation using a proteus software and also use a microcontroller PIC16F877A as a controller. The result obtained from the testing and experiments by integrating the hardware part, electrical part and software part. Finally, with the development of a power recycling prototype for renewable energy using DC Motor application, the wasted energy can be reused from conversion to other energy and energy can be used as renewable energy.
Cement production is a major environmental problem that causes the release of carbon dioxide into the atmosphere. This study attempts to sustainably use palm oil fuel ash (POFA) and eggshell powder (ESP) as partial replacements for Ordinary Portland cement (OPC) in concrete production. POFA and ESP are two wastes that need to be managed to reduce their detrimental environmental effects. As such compressive and slump tests were conducted on POFA-ESP-OPC concrete mixtures by replacing 10% of OPC with POFA-ESP. Two mediums of curing were used: tap water and river water. It was found that the compressive strength and slump resistance of these mixtures were within the ranges typically encountered in regular concrete mixtures indicating the viability of this procedure employed for structural applications.
Synthetic fibers such as glass fiber and carbon fiber are traditionally used as reinforcement in engineering composites. The increasing of environmental concerns has led to the use of natural fibers as renewable alternatives reinforcement. Among them, coconut meat husk fiber which abundant availability can be used as reinforcement fiber. However, the coconut meat husk fiber, same as other natural fibers, has the issues of fiber/matrix bonding and moisture absorption. Chemical treatments are needed to modify the surface of fiber, aiming at improving the adhesion with polymer matrix and reducing the hydrophilicity of the fiber. Alkalization was used in this study to treat the coconut meat husk fiber. The effects of chemical treatments for 1hr and 24 hr treatment time on the coconut meat husk fibers reinforced composites were investigated. A result showed that the 24 hr alkali treatment gave the highest tensile stenght compared to the 1hr treatment and RO water.
Rivers as surface water in Malaysia are recipients of effluents and wastewater and yet it is important water source for daily uses of some villagers living along the river. Endocrine disruptors such as Bisphenol A (BPA) can be found in river due to continuous discharge into it. The objectives of this research is to find out the occurrence and concentration of BPA in Sungai Langat and also to see how water quality parameters such as temperature, pH, dissolved oxygen (DO), turbidity, Total Suspended Solid (TSS), Biochemical Oxygen Demand (BOD), Chemical Oxygen Demand (COD) and ammonia nitrogen (AN) affecting the concentration of BPA. 12 stations in total including upstream to downstream of Sungai Langat and also tributary of Sungai Langat. The instrument used to find out concentration of BPA is Triple Quadrupole LC/MS. The source of BPA are mainly industrial effluents and also direct domestic discharges. The water quality parameters that will affect concentration of BPA are Ammonia Nitrogen (AN), turbidity, Biochemical Oxygen Demand (BOD), Total Suspended Solid (TSS), and Chemical Oxygen Demand (COD), Dissolved Oxygen (DO). While pH and water temperature are also factors that will affect concentration of BPA but the significance is not shown in the analysis. It can be concluded that upstream of Sungai Langat has lower concentration of BPA than downstream.
Surface water is a quick impact of pollution because of their easy accessibility for disposal of wastewater. Natural processes and industrial activities determine the quality of surface water in a region. The study was done to evaluate the surface water quality of Gebeng industrial estate, Pahang, Malaysia. Ten stations were established along the Tunggak and Balok River to collect water samples. The data were calculated according to Water Quality Index which obtained by Department of Environment (WQI-DOE) and categorized to compare with National Water Quality Standard Malaysia (NWQS). Water quality of Gebeng was classified based on WQI Malaysia as class III (51.9 – 76.5), and IV (< 51.9) which are slightly polluted and polluted due to low levels of DO and pH, and high levels of AN, BOD, COD, and TSS. It is clear that stations IZ2, IZ3, HA1, HA2, DS are received the largest pollutants discharged from the industrial sector. Generally, the results of this study will be very useful for policy maker and future studies to control and management of pollution in the study area.
Aero Intel mobile application (mobile app) is an interactive learning application which is specific to aircraft airframe providing information to help aircraft maintenance engineering students. The objective for this study is to investigate students’ perceptions towards Aero Intel mobile app. Quantitative study using questionnaires have involved 78 respondents of semester 1 students of Diploma Engineering of Aircraft Maintenance from Politeknik Banting Selangor. The questionnaires constructed about ownership of smartphone, frequency use of type of apps, are they interested to download educational app and most importantly, students’ perceptions after exploring the Aero Intel mobile app. All respondents owned smartphones and 97.4% interested to use apps for academic purposes. The data obtained were analyzed using Statistical Package for Social Science (SPSS). The finding results revealed the students have positive perception towards Aero Intel mobile application. Thus, the use of this application is expected to help students’ understanding in aircraft airframe and various feedbacks given to encourage educator as the developer to explore and improving development of mobile app for diverse needs in teaching and learning.
his paper presents the structure and static model of engine camshaft analysis. For the purposes of this analysis, the finite element method is used. Camshaft is one of the critical components for effective and precise work of internal combustion engines. This camshaft rotates at high speed causing pressure and vibration in the system. Camshafts are also subject to varying fatigue burden due to cam plunger contact. These precise values are required to be determined to prevent failure in the camshaft. The objective of the project is to model and to perform pressure analysis on the camshaft machine. In this project the standard engine cam shafts are modeled and analyzed using the CATIA V5R21 software respectively. This model is created by the basic requirements of the engine. It is done with an existing background, such as the power of acting on cam by means of a valve while running at maxi mum speed. Here the approach becomes fully CAE based. CAE - based approaches enrich Research and limit the time span. A study was conducted to predict the behavior of the different camshafts structure of the material using the finite three - dimensional pressure of the element. Four types of materials such as Steel, Titanium, Aluminum and Magnesium are taken into account. FEA Stress and maximum displacement decisions are calculated and compared to all of the above materials. The conclusion is to focus on the material suitable for the camshaft to reduce the maximum displacement and weight. Titanium materials become the best material for camshaft manufacturing based on analysis.
In this day and age, with the ever-growing population and energy demand, we should take the renewable option route in our energy source. We should also keep in mind that said energy should not cause any lasting environmental damage, one of the perfect example being solar energy. A country that is hot and sunny all year long is the perfect contributor to solar energy, case in point, Malaysia. With that in mind Solar Tree is designed and developed to facilitate consumers who need electric power at any place, anytime, anywhere. The objective of this study is to assess a mini project in the likes of Solar Tree that can generate electricity without harming the environment, despite the weather. Intended specifically to be a mini project, it is understandable that electricity generated is limited, with only up to 500W in total. As a trial, two electronic devices were tested, specifically a mobile phone and a laptop, as both devices are used almost every day. The data collected is then tabulated and analysed. It was concluded the solar tree developed proved efficient in charging both devices and will continue to do so given enough sunlight.
: Virtual reality (VR) has been integrated and used with smartphones as one of the digital entertainments such as in gaming and movie streaming. With emergent of various VR brands in the market, it concerns the public on the possible side effects of VR on the ocular performance specifically on tear film stability and ocular discomfort. The purpose of this study was to compare the change on non-invasive keratograph tear break-up time (NIKBUT), tear meniscus height (TMH) before and after the use of VR for 30 minutes, and to measure the ocular discomfort after the use of VR quantitatively. Thirty-two subjects were recruited in this study and all the subjects were divided randomly into two groups; VR and laptop (used as a control) groups. Each subject needed to watch a movie for 30 minutes using the respective devices. The changes of tear film stability and ocular discomfort before and after the use of the devices were then compared and the results showed that there was no significant difference (p>0.05) after 30 minutes of the use. Comparison of the ocular parameters between the devices on post-watching activities was also not significant (p>0.05). Use of VR did not give any signs of dryness to the eyes and it can be used without any discomfort even after 30 minutes usage of the devices.
Virtual reality (VR) is a fast-growing technology in the world today. Many countries use virtual reality for many purposes such as education, military and entertainment. Despite the benefits of VR, harmful effects of VR on the users are still inconclusive. With only a few reliable studies that investigate the effect of virtual reality on the users especially on the eyes, yet still there are a lot more things we do not know about the effects of VR. The purpose of this study was to compare the amplitude of accommodation before and after watching 3-dimesional (3D) movie utilizing VR and notebook (control group). Thirty-two participants volunteered in this study and all participants underwent amplitude of accommodation (AA) test using Royal Army Force (RAF) rule before and after watching three-dimensional (3D) movie for 30 minutes using VR and two-dimensional (2D) movie by laptop. The amplitude of accommodation between pre- and post-watching 3D movie on VR was insignificantly changed (p= >0.05). The similar trend was also found after 30 minutes watching movie using laptop (p= >0.05). The utilization of VR and laptop for 30 minutes did insignificantly alter the eye accommodation.
Virtual reality (VR) headsets are becoming remarkably well-known nowadays, especially in gaming industry. Their ability to immerse users into virtual world makes them captivating. However, there is limited research about the impacts of this technology on our eyes and vision. This study investigated if there is any effect on blink rate (BR) and inter-blink interval (IBI) after 30 minutes of watching 3-dimensional (3D) movie on VR. Besides, this study compares between watching 3D movie on VR headset and 2D movie on laptop. Blinks were recorded over 1 minutes for 32 participants volunteered in this study before and after 30 minutes of watching 3D movie on VR headset and 2D movie on laptop. The result of BR and IBI between pre- and post-watching 3D movie on VR was not significant (p= >0.05). The result between watching movie on laptop and VR also not significant (p= >0.05). Watching 3D movie on VR for 30 minutes resulted in no effects on blink rate and inter-blink interval of the users.