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Phytoremediation of palm oil mill secondary effluent (POMSE) by Chrysopogon zizanioides (L.) using artificial neural networks

Darajeh N, Idris A, Fard Masoumi HR, Nourani A, Truong P, Rezania S

Int J Phytoremediation, 2017 May 04;19(5):413-424.
PMID: 27748626 DOI: 10.1080/15226514.2016.1244159

Artificial neural networks (ANNs) have been widely used to solve the problems because of their reliable, robust, and salient characteristics in capturing the nonlinear relationships between variables in complex systems. In this study, ANN was applied for modeling of Chemical Oxygen Demand (COD) and biodegradable organic matter (BOD) removal from palm oil mill secondary effluent (POMSE) by vetiver system. The independent variable, including POMSE concentration, vetiver slips density, and removal time, has been considered as input parameters to optimize the network, while the removal percentage of COD and BOD were selected as output. To determine the number of hidden layer nodes, the root mean squared error of testing set was minimized, and the topologies of the algorithms were compared by coefficient of determination and absolute average deviation. The comparison indicated that the quick propagation (QP) algorithm had minimum root mean squared error and absolute average deviation, and maximum coefficient of determination. The importance values of the variables was included vetiver slips density with 42.41%, time with 29.8%, and the POMSE concentration with 27.79%, which showed none of them, is negligible. Results show that the ANN has great potential ability in prediction of COD and BOD removal from POMSE with residual standard error (RSE) of less than 0.45%.

Matched MeSH terms: Manufacturing Industry
Work-related musculoskeletal disorders among assembly workers in Malaysia

Roseni Abdul Aziz, Mat Rebi Abdul Rani, Jafri Mohd Rohani, Ademola James Adeyemi

Journal of Occupational Safety and Health, 2014;11(1):33-38.
MyJurnal

Studies have identified working postures as a major risk factors associated with Work-related musculoskeletal disorders (WMSD) in industries. This study investigated the prevalence of WMSD among assembly workers in Malaysia and how psychosocial factors such as personal values and workers relationship with family and superior are associated with discomfort and pain. A survey was conducted among 127 workers at assembly process in the manufacturing industry. The workers were aged 28.74±6.74 years and 64.6% of them were males. Analysis of Variance (ANOVA) was used to determine the effect of workplace factors on WMSD at different body regions. Spearman’s rank correlation was used to investigate association between psychosocial factors and occurrence of discomfort and pain. Only occupation and job activities revealed any significant different with WMSD in the major body regions while there was no significant difference in gender, age and work duration classifications. Shoulder painis the most prevalent in terms of frequency and intensity of occurrence. Psychosocial issues that have to do with person values, effect of job on family relationship and workers rapport with superiors are all found to be associated with the discomfort and pain among the occupational group. Employers and concerned government agencies need to take more proactive steps in tackling the problem as the occurrence of WMSD will have a significant effect on the overall wellbeing of the working population.

Matched MeSH terms: Manufacturing Industry
Heavy metals found in the breathing zone, toenails and lung function of welders working in an air-conditioned welding workplace

Hariri A, Mohamad Noor N, Paiman NA, Ahmad Zaidi AM, Zainal Bakri SF

Int J Occup Saf Ergon, 2018 Dec;24(4):646-651.
PMID: 28849717 DOI: 10.1080/10803548.2017.1368950

Welding operations are rarely conducted in an air-conditioned room. However, a company would set its welding operations in an air-conditioned room to maintain the humidity level needed to reduce hydrogen cracks in the specimen being welded. This study intended to assess the exposure to metal elements in the welders' breathing zone and toenail samples. Heavy metal concentration was analysed using inductively coupled plasma mass spectrometry. The lung function test was also conducted and analysed using statistical approaches. Chromium and manganese concentrations in the breathing zone exceeded the permissible exposure limit stipulated by Malaysian regulations. A similar trend was obtained in the concentration of heavy metals in the breathing zone air sampling and in the welders' toenails. Although there was no statistically significant decrease in the lung function of welders, it is suggested that exposure control through engineering and administrative approaches should be considered for workplace safety and health improvement.

Matched MeSH terms: Manufacturing Industry
Fulltext An investigation of knowledge, attitude and practice of occupational safety and health (OSH) on safety climate at workplace in manufacturing industry

Nuruzzakiyah Mohd Ishanuddin, Ezrin Hani Sukadarin, Hanida Abdul Aziz, Junaidah Zakaria

Journal of Occupational Safety and Health, 2019;16(2):21-29.
MyJurnal

To investigate the safety climate and knowledge, attitude and practice (KAP) on occupational safety and health (OSH)in the manufacturing industry, also to determine the association between safety climate factors and KAP of safety among manufacturing worker. A cross-sectional study was conducted among 59 respondents from two manufacturing plants located in Gebeng, Kuantan, Pahang. Most of the respondents were Malay (91.5%) and male (96.6%). Participants were administered a set of questionnaires (Cronbach alpha=0.674) that measured the safety climate as perceived by the workers towards their supervisor and KAP of the workers regarding safety-related matters at the workplace. Self-administered questionnaires consisted of 5 points Likert scale used to measure each of the items of safety climate and KAP. The scales for safety climate and KAP were probed using 16 items and 17 items in the questionnaires, respectively. The results were analysed using a non-parametric test, which is Spearman’s rho correlations and descriptive statistics. Bivariate analysis was performed. There was a moderate positive correlation between safety climate and KAP domains (Spearman’s rho: 0.581, p

Matched MeSH terms: Manufacturing Industry
Fulltext Transcriptome data of the carrageenophyte Eucheuma denticulatum

Othman R, Abd Rasib AA, Ilias MA, Murthy S, Ismail N, Mohd Hanafi N

Data Brief, 2019 Jun;24:103824.
PMID: 30984808 DOI: 10.1016/j.dib.2019.103824

Eucheuma denticulatum or commonly known as "Spinosum", is an economically important red alga that naturally grows on coral reefs with moderately strong currents in tropical and sub-tropical areas. This species is the primary source of iota-carrageenan which has high demands in the food, pharmaceutical and manufacturing industries, and as such it has been widely cultivated. The increasing global demand for carrageenan has led to extensive commercial cultivation of carrageenophytes mainly in the tropics. The carrageenophyte seaweeds including E. denticulatum are indigenous to Sabah, Malaysia. To enrich the information on the genes involved in carrageenan biosynthesis, RNA sequencing has been performed and transcriptomic dataset has been generated using Illumina HiSeq™ 2000 sequencer. The raw data and transcriptomic data have been deposited in NCBI database with the accession number PRJNA477734. These data will provide valuable resources for functional genomics annotation and investigation of mechanisms underlying the regulations of genes in this algal species.

Matched MeSH terms: Manufacturing Industry
Fulltext Colour vision of workers in the plastics industry

Kaur S, Mursyid A, Ariffin AE

Journal of Occupational Safety and Health, 2004;1(1):25-30.
MyJurnal

A study was undertaken to determine the effect of polyethylene and polystyrene used in the manufacture of plastic items on colour perception. Colour vision was assessed using the Ishihara plates, panel 015 test and the Farnsworth Munsell 100-Hue test. Two factories were chosen at random. One factory (referred here as factory A) used virgin resin in pellet form (polyethylene) in the manufacturing of plastic containers to store consumer edible oil. The other factory (referred as factory B) used polystyrene to make plastic bags. A total of 39 healthy employees from factory A (mean age 26.4 :t 8.2 years) and 40 healthy employees from factory B (mean age 26.8 :t 9.6 years) were recruited in this study. A control group of 27 normal healthy subjects (mean age 27.4 :t 4.3 years) who were employees of UKM with no occupational involvement with petroleum derivatives were also recruited in this study and they performed the same colour vision tests. All subjects passed the Ishihara plates test showing that none of the subjects (employees of factory A and B, and control subjects) had a congenital red-green defect. All control subjects passed all of the colour vision tests whilst some employees of factories A and B failed the 015 and FM100 Hue tests. For employees from factory A results from the 015 test showed that 7 (17.9%) had a tritan (blue-yellow) type of defect and 1 (2.6%) had a complex type of defect. The FM 100 Hue results of factory A employees showed that 51.3% (n=20) had a complex type of defect. Total error scores (TES) calculated from the FM 100 Hue test revealed that employees from factory A had a statistically significant higher mean TES of 65.13:!: 48.31 compared to that of control subjects with a mean TES of 31.26:!: 14.93. For employees in factory B, 10 employees (25.0%) had a tritan (blue-yellow) type of defect and 2 (5.0%) had a complex type of defect. Results of the FM 100 Hue test showed that 4 employees (1.0%) had a tritan type of defect whereas 22 (55.0%) had a complex type of defect. Mean total error scores (TES) calculated from the FM 100 Hue test revealed that employees from factory B had a statistically significant higher mean TES of 71.54 :t 54.63 compared with that of control subjects with a mean TES of 31.26 :t. 14.93

The above results show that employees of the plastic factories studies are associated with a higher risk of acquiring colour vision defects as compared to normal subjects who are not engaged in the plastic manufacturing industry. This may have an implication towards the future retinal health of employees in petrod1emical-based industries.

Matched MeSH terms: Manufacturing Industry
Fulltext Sludge-derived fuel from latex products manufacturing industry

Devaraj, V., Zairossani, M.N.

ASM Science Journal, 2012;6(1):15-21.
MyJurnal

Malaysia is the world’s top manufacturer of examination and surgical natural rubber (NR) gloves, exported mainly to the USA and Europe. The glove manufacturing process yields effluent which must be treated to comply with the stringent regulatory requirements imposed by the Malaysian Department of Environment. To make glove manufacturing an eco-friendly process, efforts are geared towards minimizing and utilizing waste or converting it into raw material for making value-added products. Waste generated from the glove industry is mainly rubber sludge which is obtained from the chemical flocculation stage of the effluent treatment process and consists of mainly rubber, remnants of compounding ingredients and water. R&D work by the Malaysian Rubber Board on waste utilization and resource recovery investigations have revealed many uses for this sludge. This paper briefly outlines only one of the many options available, which is the conversion of the sludge into sludge derived fuel (SDF). Preliminary study has identified three formulations of SDF with calorific values (CV) exceeding 16 000 kJ/kg, matching a good grade coal. This was considered as promising results which warrant explorative work for further increasing the CV of SDF to turn it into a viable fuel substitute in the latex products manufacturing industry and subsequently apply for a Clean Development Mechanism status to generate income.

Matched MeSH terms: Manufacturing Industry
Fulltext Contribution of Arab countries to pharmaceutical wastewater literature: a bibliometric and comparative analysis of research output

Zyoud SH, Zyoud SH, Al-Jabi SW, Sweileh WM, Awang R

Ann Occup Environ Med, 2016;28:28.
PMID: 27382475 DOI: 10.1186/s40557-016-0117-0

BACKGROUND: Recently, the pharmaceutical manufacturing industry has been growing rapidly in many countries in the world, including in Arab countries. Pharmaceuticals reach aquatic environments and are prevalent at small concentrations in wastewater from the drug manufacturing industry and hospitals. Such presence also occurs in domestic wastewater and results from the disposal of unused and expired medicines. Therefore, the objective of this study was to analyze and compare the quantity and quality of publications made by researchers in Arab countries on pharmaceutical wastewater.
METHODS: To retrieve documents related to pharmaceutical wastewater, we used the Scopus database on November 21, 2015. All documents with terms related to pharmaceutical wastewater in the title or abstract were analysed. Results obtained from Arab countries were compared with those obtained from Turkey, Iran and Israel.
RESULTS: Globally, a total of 6360 publications were retrieved while those from Arab countries, Iran, Turkey and Israel, were 179, 113, 96 and 54 publications respectively. The highest share of publications belonged to Kingdom of Saudi Arabia (KSA) with a total of 47 (26.2 %) publications, followed by Egypt (38; 21.2 %), Tunisia (17; 9.5 %) and Morocco (16; 8.9 %). The total number of citations was 1635, with a mean of 9.13 and a median (inter quartile range) of 3 (1.0-10.0). The study identified 87 (48.6 %) documents with 32 countries of international collaboration with Arab countries. It was noted that Arab researchers collaborated mainly with authors in Western Europe (54; 30.2 %), followed by authors from the Asiatic region (29; 16.2 %) and Northern America (15; 8.4 %). The most productive institution was King Saud University, KSA (13; 7.3 %), followed by the National Research Centre, Egypt (10; 7.3 %).
CONCLUSIONS: This study showed that KSA has the largest share of productivity on pharmaceutical wastewater research. Bibliometric analysis demonstrated that research productivity, mainly from Arab countries in pharmaceutical wastewater research, was relatively lagging behind. More research effort is required for Arab countries to catch up with those of non-Arab Middle Easter countries on pharmaceutical wastewater research.

Matched MeSH terms: Manufacturing Industry
Fulltext Acoustic comfort in industrial office: a preliminary study at a manufacturing company in Malaysia

Farah Elida Selamat, Rozli Zulkifli

Malaysian Journal of Public Health Medicine, 2016;16(101):7-14.
MyJurnal

Acoustics issues such as noise in the workplace remains one of the most prevalence occupational hazard especially in
the manufacturing industry with heavy machineries. Increasing mechanization in all industries and most trades has
since proliferated the noise problem. In Malaysia, much has been studied and is known about the auditory effects of
noise. However less attention has been given to the non-auditory effects of noise such as annoyance, stress, and work
performance, and concern about such effects is a relatively recent phenomenon. In view of this, this study aims to
determine the level of noise from different type of machines and tools in a manufacturing plant and also the effects
of noise to the employees. A structured questionnaire was used to assess the effects of noise on the workers and
sound level meter was used to measure the noise level at selected work areas. The results of this study showed that
nearly all the identified work areas exceeded the action level of 85 dB(A) and four of these areas noise levels’ are
more than 90 dB(A) which is the permissible exposure limit according to the Factories and Machinery (Noise
Exposure) Regulations 1989. For the questionnaire, it was found that annoyance topped the noise effects list with
51.4%, followed by stress with 40.0%, hearing deterioration (14.3%) and job performance deterioration (2.9%). As a
conclusion, noise control or preventive measures are suggested in order to minimize the health risks from noise
exposure.

Matched MeSH terms: Manufacturing Industry
Fulltext Phenol toxicity and phytoremediation

Lee, Siew Yi, Janna Ong Abdullah

The Pertanika Journal of Scholarly Research Reviews, 2017;3(3):107-118.
MyJurnal

Widespread applications of phenol in manufacturing industries and oil refineries had resulted in unprecedented leakage of phenol into the environment, which can cause serious health effects such as tissue necrosis and cardiac arrhythmia upon contact or ingestion. Plants exposed to phenol had reduced seed germination index, inhibited growth or even fatality. There are many technologies currently practised to remediate phenol pollution such as physiochemical methods (adsorption to activated carbon and chemical oxidation), biological methods (biodegradation by bacteria or fungus, and soil bioaugmentation), and phytoremediation method (using hairy roots of plants). As physiochemical and microbial phenol degradation are destructive and costly, phytoremediation is widely studied as an alternative phenol remediator which is environmental friendly and cost effective. Microorganisms can detoxify the aromatic xenobiotic through the aerobic or anaerobic pathway. Aerobic degradation of phenol is through either the meta- or ortho-pathway of catechol cleavage while anaerobic degradation occurs through the benzoate pathway. In plants, degradation of phenol is also through catechol cleavage as in microorganisms. However, different enzyme systems were utilised in the different pathways involved.

Matched MeSH terms: Manufacturing Industry
Accident patterns and prevention measures for occupational injuries in the Philippine food and beverage manufacturing industry

Prasetyo YT, Garcia MM, Dewi RS, Chuenyindee T, Kurata YB, Widia M

Work, 2022;73(4):1307-1324.
PMID: 36057804 DOI: 10.3233/WOR-210662

BACKGROUND: The manufacturing industry is one of the catalysts for the Philippines. However, this sector is one of the most dangerous industries in the Philippines considering the frequency of occupational injuries.
OBJECTIVE: To determine the primary and root causes of recorded accidents, demographics of the person involved, and solutions to prevent the recurrence of certain accidents.
METHODS: This study analyzed 185 occupational injury cases in a food and beverage manufacturing company in the Philippines from January to December 2018. A comprehensive classification system was established to examine and code each case in terms of age, gender, working shift, employee type, tenure, department, category, activity during the accident, root cause of injury, injury classification, direct cause of injury, type of injury, part of body injured, agent of injury, and location of the accident. Cramer's V analysis and Phi coefficient analyses were employed on the subject cases to determine the significant factors and the corresponding extent of significance.
RESULTS: The results showed that the majority of the occupational injuries were caused by stepping on, striking against, or stuck by objects (77 cases, 41.6%), caught in between (34 cases, 18.4%), fall (34 cases, 18.4%), and exposure or contact with extreme temperatures (24 cases, 13%). Interestingly, female workers who had accidents were more likely due to inadequate hazard information or lack of procedures whereas male workers were more likely due to failure to secure. The prevention measures such as passive safeguards and personal protective equipment, pictograms, and regular safety audits were derived from the results of these analyses.
CONCLUSIONS: This study is the first comprehensive analysis of occupational injuries in the food and beverage industry in the Philippines. The findings can be applied to positively influence the effectiveness of prevention and rehabilitation programs mitigating workplace injuries and illnesses.

Matched MeSH terms: Manufacturing Industry
Effectiveness of a brief physician counselling session on improving smoking behaviour in the workplace

Han YW, Mohammad M, Liew SM

Asian Pac J Cancer Prev, 2014;15(17):7287-90.
PMID: 25227830

BACKGROUND: Brief physician counselling has been shown to be effective in improving smokers' behaviour. If the counselling sessions can be given at the workplace, this would benefit a larger number of smokers. This study aimed to determine the effectiveness of a ten-minute physician counseling session at the workplace in improving smoking behaviour.
MATERIALS AND METHODS: This prospective randomised control trial was conducted on smokers in a factory. A total of 163 participants were recruited and randomised into control and intervention groups using a table of random numbers. The intervention group received a ten-minute brief physician counselling session to quit smoking. Stages of smoking behaviour were measured in both groups using a translated and validated questionnaire at baseline, one month and three months post intervention.
RESULTS: There was a significant improvement in smoking behaviour at one-month post intervention (p=0.024, intention to treat analysis; OR=2.525; CI=1.109-5.747). This was not significant at three-month post intervention (p=0.946, intention to treat analysis; OR=1.026; 95% CI=0.486-2.168).
CONCLUSIONS: A session of brief physician counselling was effective in improving smokers' behaviour at workplace, but the effect was not sustained.

Matched MeSH terms: Manufacturing Industry*
Effects of two ergonomic improvements in brazing coils of air-handler units

Loo HS, Yeow PH

Appl Ergon, 2015 Nov;51:383-91.
PMID: 26154237 DOI: 10.1016/j.apergo.2015.06.007

The research aims to address the physically loading task and quality and productivity problems in the brazing of coils of air-handler units. Eight operators participated in two intervention studies conducted in a factory in Malaysia to compare the status quo brazing with (1) the use of a new twin-brazing torch that replaced the single-brazing gun and (2) brazing in a sitting position. The outcome measures are related to quality, productivity, monetary costs, body postures and symptoms. After baseline, Interventions I and II were applied for 3 months respectively. The results show a 58.9% quality improvement, 140% productivity increase and 113 times ROI. There was also a reduction in poor work postures e.g. in the raising of the arms and shoulders; bending, twisting and extending of the neck; and bending of left and right wrists, and the back. This research can be replicated in other factories that share similar processes.

Matched MeSH terms: Manufacturing Industry/economics; Manufacturing Industry/methods*; Manufacturing Industry/standards
Fulltext The effectiveness of interactive learning in manufacturing engineering

Nadia Abdul Rani, Faieza Abdul Aziz, Rohidatun M,W.

Journal of Engineering and Science Research, 2018;2(6):10-16.
MyJurnal

Interactive learning is a pedagogical model that encourages students to be part of the lesson instead of passive observers, quietly sitting at a desk taking notes or memorizing information. Students interact with the material, each other and the teacher in an active way. The new emerging technologies that can overcome some of the potential difficulties in this area includes computer graphics, augmented reality, computational dynamics, and virtual worlds. Therefore, the manufacturing industry relies on new design concepts and methods undertake the challenges in integrating technologies to expedite the march towards industrial revolution 4.0.This paper reviews and investigates the current context of the use of interactive learning such as Virtual Reality(VR),Augmented Reality(AR),Computer aided design and manufacturing(CADCAM), computer graphics, computational dynamics and new emerging technologies that effect on students and lectures in learning and teaching environments for Manufacturing Engineering. Interactive learning is part of the factors that could influence the self-learning and regulations environments.

Matched MeSH terms: Manufacturing Industry
Fulltext Relationship between ISO 9001:2015 and operational and business performance of manufacturing industries in a developing country (Indonesia)

Nurcahyo R, Zulfadlillah, Habiburrahman M

Heliyon, 2021 Jan;7(1):e05537.
PMID: 33506119 DOI: 10.1016/j.heliyon.2020.e05537

Previous research has emphasized the need to further investigate the impact of ISO 9001 on company performance in the manufacturing sector of developing countries. Indonesia is one of those developing countries where the implementation of ISO 9001 is yet to be adequately researched. The Indonesian automotive manufacturing industry is still unable to compete with Malaysia and Thailand even though many companies have implemented ISO 9001. This study aimed to examine the relationship between ISO 9001 and operational (productivity, customer satisfaction, and product quality) and business (sales growth, profit rate, and market share) performance of Indonesian automotive component manufacturing industries. It also aimed to identify major obstacles in the effective implementation of ISO 9001. Multiple linear regression analyses about operational and business performance were employed for this purpose. The sample size comprised 50 automotive component manufacturing industries located in the Jakarta, Bogor, Tangerang, and Bekasi region of Indonesia. The study demonstrates that the implementation of the ISO 9001:2015 quality management system has a significant positive impact on the operational performance as well as the business performance. Additionally, the operational performance has a significant positive impact on the business performance. This study also reveals the major obstacles in the effective implementation of ISO 9001 in the manufacturing industry, which include a lack of qualified personnel, inadequate training, employee resistance, and lack of commitment among top-level management executives. It offers clear implications for managers who focus on elements that will enhance the effectiveness of ISO 9001 implementation by choosing the correct strategies, allocating sufficient resources, and improving their firm's performance. The novelty of this study lies in filling the existing research gap, which involves a detailed examination of the relationship between the implementation of ISO 9001 and the company's performance, particularly in manufacturing industries of developing countries.

Matched MeSH terms: Manufacturing Industry
Fulltext Efficiency benchmarking of the iron and steel industry via the benchmark curve: a review

Fazeli, A., Bakhtvar, F., Jahanshaloo, L., Nor Azwadi, C. S.

Journal of Advanced Review on Scientific Research, 2014;2(2):19-40.
MyJurnal

Evidence on rising global temperature, melting of ice caps, and withdrawal of glaciers
brings attentions to the enhancement of energy efficiency in energy intensive industries. Having a
realistic comparison between one plant and the best practice technology (BPT) in operation in the field
helps significantly to distinguish and diagnose the potentials where measures towards energy efficiency
improvement would be applicable. In this regard, for manufacturing industries, one of the most widely
used energy benchmarking tools is the Energy Benchmark Curve. An energy benchmark curve plots the
efficiency of plants as a function of the total production volume from all similar plants or as a function
of the total number of plants that operate at that level of efficiency or worse. This paper reviews the
methodology through which the benchmark curve is obtained for a specific industry followed by a
comparison of energy intensity for the iron and steel industry among China and the US. According to
the international energy benchmark curve for the iron and steel industry, the savings potentials per ton
of crude steel for the US. and China have been respectively 4.1 and 7.1 gigajoule comparing with the
BPT in the field. Finally, an overview over certain measures to enhance efficiency of such plants is
presented.

Matched MeSH terms: Manufacturing Industry
Fulltext Effects of night shift work towards health and safety of production workers. [Kesan bekerja shif malam terhadap kesihatan dan keselamatan di kalangan pekerja pengeluaran]

Deros, B.M., Khamis, N.K., Ismail, A.R., Ludin, A.

Malaysian Journal of Community Health, 2009;15(1):64-75.
MyJurnal

Introduction : Shift work is practised in manufacturing industry to increase production capacity up to three times compared to the normal daily eight hours working system and able to optimize the utilization of machine and equipment. However, shift work has negatif effects on human social interaction, health and safety.
Methodology : The study was conducted to evaluate production workers’ perception on the effects of working at night shift. The respondents of the study were production workers in Company X in Kuala Lumpur. The Data was collected using self administered questionnaires. The study objectives was to study the work schedule design, to find out their perceptions on the effects of night shift and to study on personal factors, employees’ level of acceptance on the work schedule design and personal factors that cause safety and health disruption.
Result : A total of 200 production workers participated in the study. The result of the study shows 61% of production workers took sick leave and 43.5% were absent between 1 and 2 times a month. In terms of health and safety disruption, 77% of respondents agreed that they faced lack of focus with family and friends, 75.5% of them did not have enough sleep and 76.5% felt sleepy during working time. Regarding the work schedule and workstation design, 81.5% said they felt uncomfortable because they were required to stand during working and 77% felt that the resting period provided by the factory was too short and inadequate. More than 70% of the respondents proposed the rest period should be extended from the current 40 minutes to one hour. More than 80% of respondents agreed they would feel comfortable if standing at work is changed to sitting work system.
Conclusion : To minimize the unwanted effect of night shift among the production.

Matched MeSH terms: Manufacturing Industry
Fulltext Effect of nickel and platinum addition on the thixotopic behaviour of lead-free solder paste

Durairaj, R., Leong, K.C., Chia Wea, L., Wong, M.C.

ASM Science Journal, 2011;5(2):109-114.
MyJurnal

Lead-free solder paste printing processes account for the majority of assembly defects in the electronic manufacturing industry. In the stencil printing process, the solder paste must be able to withstand low and high shear rates which result in continuous structural breakdown and build-up. This study investigated the effect of the addition of nickel and platinum powders to the thixotropic behaviour of lead-free Sn/Ag/Cu solder pastes using the structural kinetic model. A hysteresis loop test and constant shear test were utilized to investigate the thixotropic behaviour of the pastes using parallel plate rheometry at 25ºC. In this study, the shear rates were increased from 0.01 s–1 to 10 s–1 and the second curve was a result of decreasing the shear rate from 10 s–1 to 0.01 s–1. For the constant shear test, the samples were subjected to five different shear rates of 0.01s–1, 0.1s–1, 1s–1, 10s–1 and 100s–1. The constant shear rate test was designed to study the structural breakdown and build-up of the paste materials. From this investigation, the hysteresis loop test was shown to be an effective test method to differentiate the extent of structural recovery in the solder pastes. All the pastes showed a high degree of shear thinning behaviour with time. This might be due to the agglomeration of particles in the flux that prohibited paste flow under low shear rate. The action of high shear rate would break the agglomerates into smaller pieces which facilitated the flow of pastes, thus viscosity was reduced at high shear rate.

Matched MeSH terms: Manufacturing Industry
Fulltext Perceived work environment and the occurrence of accidents: a study based on Kuching area of Sarawak

Li, Sa Lau, Talwar, P.Y., Shahren Ahmad Zaidi Adruce, Yin, Bee Oon

Journal of Cognitive Sciences & Human Development, 2016;2(1):37-48.
MyJurnal

Perceived work environment could be described as the opinions and attitudes of workers towards their work condition. Elements of perceived work environment such as physical environment, supportive work environment, and perceived work tasks may possibly be important factors that influence the occurrence of accidents. The objective of this study is to examine the relationship between perceived work environment and the occurrence of accidents within an electronic manufacturing industry in Kuching, Sarawak. A cross-sectional survey utilizing a bilingual self-report questionnaire was conducted to garner data from 50 workers. Independent t-test and Pearson moment correlation were used to assess data. The results indicated that the occurrence of accidents was not affected by age group. Although physical environment and perceived work tasks did not demonstrate significant relationships with the occurrence of accidents, supportive work environment exhibited a significant inverse relationship, thereby indicating that accidents could be lowered in the presence of higher supportive work environment. Thus, support and help from co-workers are essential determinants of safety at the workplace.

Matched MeSH terms: Manufacturing Industry
Fulltext Occupational accident cost estimation: a case study in wood based related industries

Jafri Mohd Rohani, Hood Atan, Wan Harun Wan Hamid, Mohamed Fitri Johari, Edly Ramly

Journal of Occupational Safety and Health, 2015;12(1):109-116.
MyJurnal

This objective of the study is to estimate occupational accident cost in manufacturing industries, especially in
wood based related industries. The study attempts to identify, define, and classify the cost components of occupational
accident related cost and to catalogue the various economic approaches used to estimate the entire costs of occupational
accident and to propose the risk prevention plan. The study uses local specific approach by reviewing company
historical records on occupational accident as reported in JKKP 6, JKKP 8, JKKP 9 and company internal investigation
reports. For each occupational accident, the site safety officer in charge, human resource and, account employee,
supervisor, victim, related co-workers and relatives were interviewed in order to estimate direct costs, indirect costs,
prevention costs and other personal cost related to the accident. Other related information such as personal data of the
victim, type of injuries, location of injuries and cause of injuries were recorded. A total of 24 occupational accidents
data for the past five years were analyzed in the cost of accident summary report to determine the overall ratio of direct
to indirect cost and ratio of total cost of accident to prevention cost. A further analysis was carried out to determine
the most significant cost of accident related to demographic profiles for Malaysian and Non Malaysian employees. In
conclusion, this study has determined the ratio of direct to indirect cost of occupational accident and has proposed the
risk prevention plan with additional information on cost of accident and cost of prevention.

Matched MeSH terms: Manufacturing Industry

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