PURPOSE: The impact strength and the flexural properties of denture base materials are of importance in predicting their clinical performance upon sudden loading. This study compares the impact and transverse strengths and the flexural modulus of three denture base polymers.
MATERIALS AND METHODS: The investigation included a relatively new microwave-polymerized polyurethane-based denture material processed by an injection-molding technique, a conventional microwave-polymerized denture material, and a heat-polymerized compression-molded poly(methyl methacrylate) (PMMA) denture material. Impact strength was determined using a Charpy-type impact tester. The transverse strength and the flexural modulus were assessed with a three-point bending test. The results were subjected to statistical analysis using a one-way analysis of variance and the Scheffé test for comparison.
RESULTS: The impact strength of the microwave-polymerized injection-molded polymer was 6.3 kl/m2, while its flexural strength was 66.2 MPa. These values were lower than those shown by the two compression-molded PMMA-based polymers. The differences were statistically significant. The flexural modulus of the new denture material was 2,832 MPa, which was higher than the conventional heat-polymerized polymer but was comparable to the other microwave-polymerized PMMA-based polymer. The difference in the flexural modulus was statistically significant.
CONCLUSION: In terms of the impact and flexural strengths, the new microwave-polymerized, injection-molded, polyurethane-based polymer offered no advantage over the existing heat- and microwave-polymerized PMMA-based denture base polymers. However, it has a rigidity comparable to that of the microwave-polymerized PMMA polymer.
Linear polymers have been commonly used as dental composite. However the aim of this work is to use hyperbranched polymer in an attempt to produce dental composite. The reason is because the dendritic molecules have shown low viscosity at higher molecular weight compared to the linear counterparts. Therefore, this work attempts to substitute the linear polymer with as much of hyperbranched polymer in the dental composite that would pass the required ISO 4049:1998(E) "Dentistry - Resin-based filling material". Several formulations of dental composites were used, i.e. combinations of linear-linear and linear-hyperbranched polymers for comparison. Following this, physical and mechanical characterisation were conducted based on the ISO standards such as water sorption and water solubility. Other characterisation such as polymerisation shrinkage and Vickers hardness were also evaluated. It was found that different types of resins give different physical and mechanical properties. The maximum achievable hyperbranched polymer, which passes the required ISO standard, that can be incorporated in the linear polymer to form dental composite is 43% wt.
Various palm oil (RBD Palm Olein) based urethane acrylate prepolymers (UPs) having different structures and molecular weights were synthesised from palm oil based polyols, diisocyanate compounds and hydroxyl terminated acrylate monomers by following established synthesis procedures described elsewhere. The products (UPs) were compared with each other in terms of their molecular weights (MW), viscosities and UV curing performances of pressure sensitive adhesives (PSA) UP based formulations. The molecular structure of diisocyanate compounds and hydroxyl acrylate monomers tend to determine the molecular weights and hence viscosities of the final products of urethane acrylate prepolymers (UP), whereas, the MW of the UP has no direct effects on the coatings and adhesive properties of UV curable UP based PSA.
The impact strength of a newly developed experimental polyurethane-based polymer which is derived from palm oil (Experimental PU) was compared with denture polymers; heat-cured and self cured polymethyl methacrylate (PMMA) and ® Eclipse , light-activated urethane dimethacrylate prosthetic resin system. Ten specimens were ® prepared using heat-cured PMMA (Meliodent Heat Cure, Heraeus Kulzer, Germany), self cured PMMA ® (Meliodent Rapid Repair, Heraeus Kulzer, ® Germany), Eclipse baseplate resin (Dentsply, USA) and Experimental PU material. Specimens were prepared following manu- facturer’s instructions except for the Experimental PU material where it was prepared in bulk and sectioned to the desired dimension, 64 x 6 x 4 mm. A ‘V’ notch of approximately 0.8mm in depth was machine cut across the 6mm width. Prior to the Charpy type impact test, specimens were soaked in a water bath for 50 hours at 37ºC. ® Eclipse baseplate resin showed the highest 2 impact strength (2.73 kJ/m ±0.54) followed by ® 2 Meliodent Rapid Repair (2.50kJ/m ±0.65), ® 2 Meliodent Heat Cure (1.96kJ/m ±0.42) and 2 Experimental PU (1.04kJ/m ±0.29). One-way ANOVA showed significant interaction between materials (p
Phase composition of calcium phosphate ceramic is a characteristic directly related to the biological response of implants due to the differences in mechanical and biochemical properties of these compounds. The biodegradation rate of biphasic calcium phosphate (BCP) can be controlled by altering the HA to β-TCP ratios. In this study the crystalline phase evolution of BCP synthesized via precipitation from aqueous solution of (NH4)2PO4 titrated into heated solution of Ca (NO3)2 was evaluated. The resulting powder was fabricated into porous scaffold using polyurethane foam method. Bulk powders were sintered from 700 - 1400°C to determine the most significant sintering temperature to obtain a stable and well crystallize BCP phases. The porous scaffolds were then sintered at selected temperature and the effects of various sintering times from 5,7,9,11,13 and 15 h were investigated. Bulk powders were characterized by dilatometer, IR analysis and XRD and porous scaffolds were analyzed by XRD and SEMEdx. RIR method was performed to show that the HA to β-TCP ratios were increased with increasing of sintering time and reached the maximum HA value at 11h. It is found that, the possibilities to manipulate the HA to β-TCP ratios in BCP porous scaffold by just controlling the sintering time of the scaffold without controlling the starting powder characteristics.
A study was carried out to produce polyurethane (PU) as a wood laminating adhesive from liquefied kenaf core (LKC) polyols by reacting it with toluene-2,4-diisocyanate (TDI) and 1,4-butanediol (BDO). The LKC polyurethane (LKCPU) adhesive has a molecular weight (MW) of 2666, viscosity of 5370 mPa s, and solids content of 86.9%. The average shear strength of the rubberwood (RW) bonded with LKCPU adhesive was 2.9 MPa. Most of the sheared specimens experienced a total adhesive failure. The formation of air bubbles through the liberation of carbon dioxide was observed to reduce the adhesive penetration and bonding strength which was obviously seen on the sheared specimens. The percentage of catalyst used can be varied based on the usage and working time needed. Nonetheless, the physical properties of LKCPU produced in this work had shown good potential as edge-bonding adhesive.
Today, many raw materials used in factories may have a dangerous effect on the physiological system of workers. One of them which is widely used in the polyurethane factories is diisocyanates. These compounds are widely used in surface coatings, polyurethane foams, adhesives, resins, elastomers, binders, and sealants. Exposure to diisocyanates causes irritation to the skin, mucous membranes, eyes, and respiratory tract. Hexamethylene diamine (HDA) is metabolite of hexamethylene diisocyanate (HDI). It is an excretory material by worker's urine who is exposed to HDI. Around 100 air samples were collected from five defined factories by midget impinger which contained dimethyl sulfoxide absorbent as a solvent and tryptamine as reagent. Samples were analyzed by high-performance liquid chromatography with EC\UV detector using NIOSH 5522 method of sampling. Also, 50 urine samples collected from workers were also analyzed using William's biological analysis method. The concentration of HDI into all air samples were more than 88 microg/m(3), and they have shown high concentration of pollutant in the workplaces in comparison with NIOSH standard, and all of the workers' urine were contaminated by HDA. The correlation and regression test were used to obtain statistical model for HDI and HDA, which is useful for the prediction of diisocyanates pollution situation in the polyurethane factories.
UV-curable hyperbranched urethane acrylate (HBPUA) from oleic acid of palm oil has been synthesized through a medium aided by p-toluene sulfonic acid as a catalyst. This mixture was then used as the core (HBP) and reacted with palm oil oleic acid to form the hyperbranched polyol (HBP-1). HBPUA was prepared by reacting HBP-1 resin with diisocyanate and hydroxyl-containing acrylate monomer with the presence of 0.1-2 wt% dibutyltin dilaurate as a catalyst. The reaction was confirmed by several analytical data i.e. hydroxyl value (OHV), Fourier Transform infrared (FTIR) spectroscopy, gel permeation chromatography (GPC) and nuclear magnetic resonance (NMR) spectroscopy analyses. The HBPUA was easily curable when subjected to ultraviolet (UV) radiation.
Fire-retarding polyurethane (PU) composite was produced by adding 2,4-ditert-butylphenyl phosphite (FR) to palm-based monoester resin with loading percentage of 0, 2, 4, and 6 wt%. The Shore D hardness index increased marginally with increasing FR content. However, the impact and flexural strengths decreased with increasing FR loading attributed to the weak interfacial bonding between FR and PU matrix. The fire test indicated lowering of burning rate (from 5.30 mm.s-1 to 2.80 mm.s-1) as the loading percentage of FR increased. The combustion enthalpy of the composites also decreased with higher loading percentage of FR.
The performance of moving bed sequencing batch reactors (MBSBRs) added with 8 % (v/v) of polyurethane (PU) foam cubes as carrier media in nitrogen removal was investigated in treating low COD/N wastewater. The results indicate that MBSBR with 8-mL cubes achieved the highest total nitrogen (TN) removal efficiency of 37% during the aeration period, followed by 31%, 24% and 19 % for MBSBRs with 27-, 64- and 125-mL cubes, respectively. The increased TN removal in MBSBRs was mainly due to simultaneous nitrification and denitrification (SND) process which was verified by batch studies. The relatively lower TN removal in MBSBR with larger PU foam cubes was attributed to the observation that larger PU foam cubes were not fully attached by biomass. Higher concentrations of 8-mL PU foam cubes in batch reactors yielded higher TN removal.
BACKGROUND: The clinical success of relining depends on the ability of reline resin to bond to denture base. Surface preparations may influence reline bond strength of urethane-based dimethacrylate denture base resin.
AIM: To investigate the effect of bur preparation on the surface roughness (R a ) of eclipse denture base resin and its shear bond strength (SBS) to an intra-oral self-curing reline material. The mode of reline bonding failure was also examined.
MATERIALS AND METHODS: Twenty-four cylindrical Eclipse™ specimens were prepared and separated into three groups of eight specimens each. Two groups were subjected to mechanical preparation using standard and fine tungsten carbide (TC) burs and the third group (control) was left unprepared. The R a of all specimens was measured using a contact stylus profilometer. Subsequently, relining was done on the prepared surface and SBS testing was carried out a day later using a universal testing machine.
RESULTS: One-way ANOVA revealed significant differences (P<0.05) in R a and SBS values for all the groups. Post-hoc Tukey's HSD test showed significant differences (P<0.05) between all the groups in the R a values. For SBS also there were significant differences (P<0.05), except between standard bur and control.
CONCLUSIONS: 1) There was a statistically significant difference in the R a of Eclipse™ specimens prepared using different carbide burs (P<0.05). 2) There was a statistically significant difference in the relined SBS (P<0.05) when prepared using different burs, but the difference between the standard bur and the control group was not statistically significant.
The effect of adding aluminum hydroxide (ATH) in the palm-based polyurethane hybrid composite was studied. The compression stress and modulus, thermal conductivity and acoustic property were determined. The hybrid composite was prepared by adding 10 wt% of oil palm empty fruit bunch fibre (EFB) followed by ATH at varying amount of 2, 4 and 6 wt% of the overall mass of the resin. The compression stress and modulus gave the highest values of 575 kPa and 2301 kPa, respectively at 2 wt% ATH. At 4 wt% ATH, the compression stress and modulus decreased to 431 kPa and 1659 kPa, respectively and further decreased at 6 wt% ATH to 339 kPa and 1468 kPa respectively. The k-value increased with the increment of the ATH loading exhibited a poor thermal conductivity. Sound absorption analysis indicated that the absorption coefficient was higher at higher frequency (4000 Hz) for all samples with PU-EFB/ATH with 4% ATH showed the highest absorption coefficient.
In-situ polymerization method was used to prepare palm-based polyurethane (PU) composites loading with 15 wt% magnetite (Fe3O4), polyaniline (PANI) and Fe3O4 coated with PANI labeled as PU15, PP and PPM, respectively. FTIR spectroscopy analysis indicated a shift in the carbonyl, C=O and NH in PP. The shift of the peak indicated that there was hydrogen bonding between the C=O (proton acceptor) of urethane with NH (proton-donator) of PANI. PPM gave the highest impact and flexural strengths at 4875 kJ/ m2 and 42 MPa, respectively but with the lowest flexural modulus (1050 MPa). Two-stage degradation behavior was observed in the TGA thermogram.
Effects of aluminium hydroxide (ATH) addition on the properties of palm-based polyurethane composites were investigated. The hybrid composites were prepared by mixing 10 wt% of oil palm empty fruit bunch fiber (EFB) with ATH at varying amount of 2, 4 and 6 wt% of the overall mass of the resin. The compression stress and modulus gave the highest values of 575 and 2301 kPa, respectively at 2 wt% loading of ATH. The compression stress and modulus decreased drastically at 4 wt% (431 kPa and 1659 kPa, respectively) and further decreased at 6 wt% ATH (339 and 1468 kPa, respectively). However, the burning rate is inversely proportional to the loading percentage where the highest burning rate was observed at 2 wt% ATH. Sound absorption analysis indicated a large absorption coefficient at high frequency (4000 Hz) for all samples. The highest absorption coefficient was obtained from PU-EFB/ATH with 4 wt% ATH.
Synthesis of palm oil based-urethane acrylate (POBUA) resins was carried out by acrylation of epoxidizedpalm oil (EPOP) using acrylic acid in the presence of a catalyst and followed by isocyanation to obtainthe POBUA. Using the monomer as a diluent in the formulation, 4% of photoinitiator and incorporationof organoclay (1-5% wt), nanocomposites were obtained upon UV irradiation. The X-ray DiffractoryXRD study revealed that the nanocomposites obtained were of the exfoliation type. The presence ofthe clay improved the hardness and did not affect the thermal stability. Similarly, it increased the glasstransition temperature Tg but reduced the modulus as the clay content was increased. The improvementof the tensile strength was only obtained when the clay concentration was 5 phr.
UV curable coating formulation comprises urethane acrylate resin and nanosilica as filler were synthesized to develop UV curable inorganic organic hybrid composite (PUA). The surface of the nanosilica was chemically modified to improve its chemical interaction within the urethane acrylate matrix. The modification had been undertaken by applying vinyltrymetoxysilane (VTMOS) that acted as a coupling agent to produce organophilic silica shell (SIMA). The shell is linked to the silica via reaction with the surface silanol group of the silica. The disappearance of metoxy groups in VTMOS was demonstrated by FTIR spectrum. The percentage of silica particles in UV curable hybrid formulation were varied on 5%, 10%, 15%, 20% and 250% respectively. In this work, the formulation was applied on medium density fiber board (11/IDF) substrate and subsequent has been irradiated under UV light. Then, the coated MDF were characterized by several testing equipments (TGA, DSC, scratch tester, instron, SEM). From the result, we found that the addition of silica nanoparticles exhibit significant improvement in coating film properties as compared to film without silica nanoparticle includes significant improvement in its modulus and scratch resistance. This make them as promising coating candidate for MDF product. On the other hand, we also found that an increase of silica particle up to 25 wt%, the viscosity has increased rapidly indicates that it is not suitable for acrylate coating formulation due to disappearance of desired effect known as tixotrophy.
A novel cross-linked honey hydrogel dressing was developed by incorporating Malaysian honey into hydrogel dressing formulation, cross-linked and sterilized using electron beam irradiation (25 kGy). In this study, the physical properties of the prepared honey hydrogel and its wound healing efficacy on deep partial thickness burn wounds in rats were assessed. Skin samples were taken at 7, 14, 21, and 28 days after burn for histopathological and molecular evaluations. Application of honey hydrogel dressings significantly enhanced (P < 0.05) wound closure and accelerated the rate of re-epithelialization as compared to control hydrogel and OpSite film dressing. A significant decrease in inflammatory response was observed in honey hydrogel treated wounds as early as 7 days after burn (P < 0.05). Semiquantitative analysis using RT-PCR revealed that treatment with honey hydrogel significantly (P < 0.05) suppressed the expression of proinflammatory cytokines (IL-1α, IL-1β, and IL-6). The present study substantiates the potential efficacy of honey hydrogel dressings in accelerating burn wound healing.
Moving bed sequencing batch reactors (MBSBRs) packed with 8% (v/v) of 8-, 27- and 64-mL polyurethane (PU) foam cubes, respectively, were investigated for simultaneous 4-chlorophenol (4-CP) and nitrogen removal at increasing 4-CP concentration. When the 4-CP concentration exceeded 300 mg L(-1), the MBSBR with 27-mL foam cubes was observed to outperform the other MBSBRs in removing 4-CP and nitrogen. The reasons were: (1) there were more biomass in inner layer of the 27-mL cubes, compared to that of the 8-mL cubes, which was more shielded from the inhibitory effect of 4-CP and (2) the 27-mL cubes were more mobile than the 64-mL cubes. Although increasing 4-CP concentration to 600 mg L(-1) resulted in incomplete removal of 4-CP in the MBSBRs, results of the batch reactor with 27-mL foam cubes showed that complete 4-CP removal within the REACT period could be achieved by increasing the packing volume to 20%.