Anaerobic co-digestion has made a greater impact on the biogas production from mixing different type of waste. In this research, sewage sludge (SS) and cow manure (CM), was used as a primary waste along with kitchen waste (KW), yard waste (YW), floral waste (FW) and dairy wastewater (DWW) as co-substrate for anaerobic digestion. Mixtures with a ratio of 1:2 ratio is fed into a single stage up-flow anaerobic sludge blanket (UASB) reactor. Digestion was carried out in a mesophilic temperature range for 20 days. pH and VFA were measured and ranged from 5 to 7.5 and 3500-500 mg/L, respectively, for all the mixtures throughout the digestion period. Percentage of COD removal efficiency after 20 days was found to be in the range of 76-86%. The maximum biogas production rate was found to be 4500 mL/day. Characterization of the final residue from each of the digesters was carried out by Scanning Electron microscope, Energy dispersive, thermogravimetric, FTIR Spectra, and Atomic microscope. Thermal analysis reveals that spent sludge can be potential waste energy sources.
Recycled paper mill effluent (RPME) consists of various organic and inorganic compounds. In this study, modified anaerobic hybrid baffled (MAHB) bioreactor has been successfully used to anaerobically digest RPME. The anaerobic digestion was investigated in relation to methane production rate, lignin removal, and chemical oxygen demand (COD) removal, with respect to organic loading rate (OLR) and hydraulic retention time (HRT). The analysis using kinetic study was carried out under mesophilic conditions (37 ± 2 °C) and influent COD concentrations (1000-4000 mg L-1), to prove its practicability towards RPME treatment. First-order kinetic model was used to clarify the behavior of RPME anaerobic digestion under different OLRs (0.14-4.00 g COD L-1 d-1) and HRT (1-7 d). The result shows that the highest COD removal efficiency and methane production rate were recorded to be 98.07% and 2.2223 L CH4 d-1, respectively. This result was further validated by evaluating the biokinetic coefficients (reaction rate constant (k) and maximum biogas production (ym)), which gave values of k = 0.57 d-1 and ym = 0.331 L d-1. This kinetic data concludes that MAHB presented satisfactory performance towards COD removal with relatively high methane production, which can be further utilized as on-site energy supply.
An alternative method was proposed to optimize the treatment process of palm oil mill effluent (POME) in an effort to address the poor removal efficiencies in terms of the chemical and biological oxygen demand (COD and BOD), total suspended solids (TSS) as well as oil and grease (O&G) content in treated POME along with many environmental issues associated with the existing POME treatment process. The elimination of the cooling ponds and the insertion of a dewatering device in the treatment process were recommended. The dewatering device should enhance the anaerobic digestion process by conferring a means of control on the digesters' load. The objective of this study is to identify the optimum solid: liquid ratio (total solids (TS) content) that would generate the maximum amount of biogas with better methane purity consistently throughout the anaerobic digestion of POME, all while improving the treated effluent quality. It was established that a 40S:60L (4.02% TS) was the best performing solid loading in terms of biogas production and methane yield as well as COD, BOD, TSS, and O&G removal efficiencies. Meanwhile, at higher solid loadings, the biogas production is inhibited due to poor transport and mass transfer. It is also speculated that sulfate-reducing bacteria tended to inhibit the biogas production based on the significantly elevated H2S concentration recorded for the 75S:25L and the 100S loadings.
Lack of sufficient nitrogenous substrate and buffering potential have been acknowledged as impediments to the treatment of palm oil mill effluent through co-digestion processes. In this study, ammonium bicarbonate was used to provide the nitrogenous substrate and buffering potential. To regulate the impact of ammonium bicarbonate toxicity on the anaerobic co-digestion system, dosages from 0 to 40 mg/L were supplemented. The biogas yield was used to indicate the effects of NH4+ toxicity. In a solar-assisted bioreactor, solar radiation was first collected by a solar panel and converted into electricity, which was then used to heat a mixture of palm oil mill effluent and cattle manure to maintain the reactor in the mesophilic temperature range. This co-digestion operation was performed semi-continuously and was analyzed at a 50:50 mixing ratio of palm oil mill effluent and cattle manure. The results indicate that the additional dosing of ammonium bicarbonate can significantly enhance biogas production. Maximum cumulative biogas and methane productions of 2034.00 mL and 1430.51 mL, respectively, were obtained with the optimum addition of 10 mg/L ammonium bicarbonate; these values are 29.80% and 42.30% higher, respectively, than that obtained in the control co-digestion operation without addition of ammonium bicarbonate. Utilization of a mathematical equation (G = Gmk/t) to describe a kinetic analysis of the biogas yield also indicated that the optimum ammonium bicarbonate dose was 10 mg/L. The results of this study suggest that supplementation with ammonium bicarbonate doses of up to 40 mg/L can be used to provide nitrogenous substrates and buffering potential in anaerobic co-digestion processes. The determination of the optimal dose provides an alternative and efficient option for enhanced biogas production, which will have obvious economic advantages for feasible industrial applications.
Biogranulation technology is an emerging biological process in treating various wastewater. However, the development of biogranules requires an extended period of time when treating wastewaters with high oil and grease (O&G) content. A study was therefore conducted to assess the formation of biogranules through bioaugmentation with the Serratia marcescens SA30 strain, in treating real anaerobically digested palm oil mill effluent (AD-POME), with O&G of about 4600 mg/L. The biogranules were developed in a lab-scale sequencing batch reactor (SBR) system under alternating anaerobic and aerobic conditions. The experimental data were assessed using the modified mass transfer factor (MMTF) models to understand the mechanisms of biosorption of O&G on the biogranules. The system was run with variable organic loading rates (OLR) of 0.69-9.90 kg/m3d and superficial air velocity (SAV) of 2 cm/s. After 60 days of being bioaugmented with the Serratia marcescens SA30 strain, the flocculent biomass transformed into biogranules with excellent settleability with improved treatment efficiency. The biogranules showed a compact structure and good settling ability with an average diameter of about 2 mm, a sludge volume index at 5 min (SVI5) of 43 mL/g, and a settling velocity (SV) of 81 m/h after 256 days of operation. The average removal efficiencies of O&G increased from 6 to 99.92%, respectively. The application of the MMTF model verified that the resistance to O&G biosorption is controlled via film mass transfer. This research indicates successful bioaugmentation of biogranules using the Serratia marcescens SA30 strain for enhanced biodegradation of O&G and is capable to treat real AD-POME.
The locally isolated filamentous fungus Cunninghamella bainieri 2A1 was cultivated in a 5 L bioreactor to produce lipid and gamma-linolenic acid (GLA). The optimization was carried out using response surface methodology based on a central composite design. A statistical model, second-order polynomial model, was adjusted to the experimental data to evaluate the effect of key operating variables, including aeration rate and agitation speed on lipid production. Process analysis showed that linear and quadratic effect of agitation intensity significantly influenced lipid production process (P < 0.01). The quadratic model also indicated that the interaction between aeration rate and agitation speed had a highly significant effect on lipid production (P < 0.01). Experimental results showed that a lipid content of 38.71% was produced in optimum conditions using an airflow rate and agitation speed of 0.32 vvm and 599 rpm, respectively. Similar results revealed that 0.058(g/g) gamma-linolenic acid was produced in optimum conditions where 1.0 vvm aeration rate and 441.45 rpm agitation rate were used. The regression model confirmed that aeration and agitation were of prime importance for optimum production of lipid in the bioreactor.
An innovative approach using soybean residues for the production of bioflocculants through solid-state fermentation was carried out in 4.5 L near-to-adiabatic bioreactors at pilot-scale level. An added inoculum of the strain Bacillus subtilis UPMB13 was tested in comparison with control reactors without any inoculation after the thermophilic phase of the fermentation. The flocculating performances of the extracted bioflocculants were tested on kaolin suspensions, and crude bioflocculants were obtained from 20 g of fermented substrate through ethanol precipitation. The production of bioflocculants was observed to be higher during the death phase of microbial growth. The bioflocculants were observed to be granular in nature and consisted of hydroxyl, carboxyl and methoxyl groups that aid in their flocculating performance. The results show the vast potential of the idea of using wastes to produce bioactive materials that can replace the current dependence on chemicals, for future prospect in water treatment applications.
Production of extracellular laccase by the white-rot fungus Pycnoporus sanguineus was examined in batch submerged cultures in shake flasks, baffled shake flasks and a stirred tank bioreactor. The biomass growth in the various culture systems closely followed a logistic growth model. The production of laccase followed a Luedeking-Piret model. A modified Luedeking-Piret model incorporating logistic growth effectively described the consumption of glucose. Biomass productivity, enzyme productivity and substrate consumption were enhanced in baffled shake flasks relative to the cases for the conventional shake flasks. This was associated with improved oxygen transfer in the presence of the baffles. The best results were obtained in the stirred tank bioreactor. At 28 °C, pH 4.5, an agitation speed of 600 rpm and a dissolved oxygen concentration of ~25 % of air saturation, the laccase productivity in the bioreactor exceeded 19 U L(-1 )days(-1), or 1.5-fold better than the best case for the baffled shake flask. The final concentration of the enzyme was about 325 U L(-1).
This study was to investigate the mineralization of wastewater containing methyl orange (MO) in integrated anaerobic-aerobic biofilm reactor with coconut fiber as bio-material. Different aeration periods (3h in phase 1 and 2; 3, 6 and 15 h in phase 3; 24 h in phase 4 and 5) in aerobic chamber were studied with different MO concentration 50, 100, 200, 200 and 300 mg/L as influent from phase 1-5. The color removals estimated from the standard curve of dye versus optical density at its maximum absorption wavelength were 97%, 96%, 97%, 97%, and 96% and COD removals were 75%, 72%, 63%, 81%, and 73% in phase 1-5, respectively. The MO decolorization and COD degradation followed first-order kinetic model and second-order kinetic model, respectively. GC-MS analysis indicated the symmetrical cleavage of azo bond and the reduction in aromatic peak ensured the partial mineralization of MO.
Aerobic granular sludge has a number of advantages over conventional activated sludge flocs, such as cohesive and strong matrix, fast settling characteristic, high biomass retention and ability to withstand high organic loadings, all aspects leading towards a compact reactor system. Still there are very few studies on the strength of aerobic granules. A procedure that has been used previously for anaerobic granular sludge strength analysis was adapted and used in this study. A new coefficient was introduced, called a stability coefficient (S), to quantify the strength of the aerobic granules. Indicators were also developed based on the strength analysis results, in order to categorize aerobic granules into three levels of strength, i.e. very strong (very stable), strong (stable) and not strong (not stable). The results indicated that aerobic granules grown on acetate were stronger (high density: >150 g T SSL(-1) and low S value: 5%) than granules developed on sewage as influent. A lower value of S indicates a higher stability of the granules.
The effects of different hydraulic retention time (HRT) on (RS)-MCPP utilisation was investigated by decreasing the feed flow rate in an anaerobic membrane bioreactor (AnMBR). Results showed an average COD removal efficiency of 91.4%, 96.9% and 94.4% when the reactor was operated at HRT 3, 7 and 17 d, respectively. However, when the HRT was reduced to 1d, the COD removal efficiency declined to just only 60%, confirming the AnMBR is stable to a large transient hydraulic shock loads. The (RS)-MCPP removal efficiency fluctuated from 6% to 39% at HRT 3 d, however when it was increased to 7 and 17 d, the removal efficiency increased to an average of 60% and 74.5%. In addition, (RS)-MCPP specific utilisation rates (SUR) were dependent on the HRT and gradually improved from 18 to 43 μg mg VSS(-1) d(-1) as flow rate increased.
Biohydrogen is regarded as an attractive future clean energy carrier due to its high energy content and environmental-friendly conversion. It has the potential for renewable biofuel to replace current hydrogen production which rely heavily on fossil fuels. While biohydrogen production is still in the early stage of development, there have been a variety of laboratory- and pilot-scale systems developed with promising potential. This work presents a review of advances in bioreactor and bioprocess design for biohydrogen production. The state-of-the art of biohydrogen production is discussed emphasizing on production pathways, factors affecting biohydrogen production, as well as bioreactor configuration and operation. Challenges and prospects of biohydrogen production are also outlined.
An adherently growing MDCK cell line was adapted in a two-step process in a fully defined medium and in suspension. The resulting MDCK.SUS2 cells were subsequently evaluated for their potential as host cells for influenza vaccine production in two lab-scale bioreactors (wave and stirred-tank). Cell concentrations up to 2.3 x 10(6)cells/mL were obtained after 96 h, which is slightly higher than cell concentrations obtained with adherent MDCK cells cultivated on microcarriers (2g/L). Infections with influenza A/PR/8/34 and B/Malaysia resulted in high virus titers (2.90 and 2.75 log HA units/100 microL, respectively). The monitoring of extracellular metabolites, including amino acids, revealed a change in some of the metabolite consumption or release profiles, which indicates changes in metabolism during the adaptation process. Overall, the MDCK.SUS2 cell line represents a new cell substrate for a robust influenza vaccine production in a fully defined process.
In Malaysia, there has been interest in the utilization of palm oil and oil palm biomass for the production of environmental friendly biofuels. A biorefinery based on palm oil and oil palm biomass for the production of biofuels has been proposed. The catalytic technology plays major role in the different processing stages in a biorefinery for the production of liquid as well as gaseous biofuels. There are number of challenges to find suitable catalytic technology to be used in a typical biorefinery. These challenges include (1) economic barriers, (2) catalysts that facilitate highly selective conversion of substrate to desired products and (3) the issues related to design, operation and control of catalytic reactor. Therefore, the catalytic technology is one of the critical factors that control the successful operation of biorefinery. There are number of catalytic processes in a biorefinery which convert the renewable feedstocks into the desired biofuels. These include biodiesel production from palm oil, catalytic cracking of palm oil for the production of biofuels, the production of hydrogen as well as syngas from biomass gasification, Fischer-Tropsch synthesis (FTS) for the conversion of syngas into liquid fuels and upgrading of liquid/gas fuels obtained from liquefaction/pyrolysis of biomass. The selection of catalysts for these processes is essential in determining the product distribution (olefins, paraffins and oxygenated products). The integration of catalytic technology with compatible separation processes is a key challenge for biorefinery operation from the economic point of view. This paper focuses on different types of catalysts and their role in the catalytic processes for the production of biofuels in a typical palm oil and oil palm biomass-based biorefinery.
This article presents the development of a low-cost microcontroller-based interface for a microbioreactor operation. An Arduino MEGA 2560 board with 54 digital input/outputs, including 15 pulse-width-modulation outputs, has been chosen to perform the acquisition and control of the microbioreactor. The microbioreactor (volume = 800 µL) was made of poly(dimethylsiloxane) and poly(methylmethacrylate) polymers. The reactor was built to be equipped with sensors and actuators for the control of reactor temperature and the mixing speed. The article discusses the circuit of the microcontroller-based platform, describes the signal conditioning steps, and evaluates the capacity of the proposed low-cost microcontroller-based interface in terms of control accuracy and system responses. It is demonstrated that the proposed microcontroller-based platform is able to operate parallel microbioreactor operation with satisfactory performances. Control accuracy at a deviation less than 5% of the set-point values and responses in the range of few seconds have been recorded.
As with all membrane processes, turbulence, as promoted by aeration in submerged membrane bioreactors (MBRs) or pumping in sidestream (SS) systems to produce somewhat higher effective cross-flow velocities, increases mass transfer and reduces fouling. This is manifested in an elevated critical flux, the flux at which the membrane permeability is sustained. However, the non-Newtonian nature of the sludge makes precise rheological characterisation difficult. In this study, a calculation of the appropriate hydrodynamics parameters for a SS MBR configuration is presented. Optimisation of the aeration in a submerged MBR system has been attained by defining the minimum air velocity required for Taylor bubble formation.
A laboratory study was conducted on an Extended Aeration-Microfiltration (EAM) reactor in treating a food industry wastewater. The reactor contained horizontally laid hollow fibre microfiltration (MF) units that were fully submerged. The MF units were connected to a peristaltic pump that was used to extract permeate continuously under suction pressure. Continuous aeration from beneath the modules provided the crossflow effect to the MF units. Active activated sludge was used in the start-up where the sludge was mixed together with the feed water at a Food/Microorganisms (F/M) value of about 0.1. Primary effluent with Chemical Oxygen Demand (COD) values ranged between 1,500 and 3,000 mg/l was used as feed water. The EAM reactor was operated for nearly three months without initiating cleaning of the MF units. A suction pressure of 0.9 bar and Mixed Liquor Suspended Solids (MLSS) of over 5,500 mg/l were reached when nearing the end of the three month operation period. Permeate COD and turbidity reduction of over 97% and 99% respectively, were achieved. Prior to this, the MF module arrangements were studied; where vertically arranged modules were found to perform poorly as compared to the horizontally laid modules, in terms of clean water permeate flux.
Salinity expressed as total dissolved solids (TDS), is the most challenging parameter in bioremediation of produced water which may inhibit the microbial activities and cause sedimentation problems. The present study explores the feasibility of using walnut shell as an inexpensive and accessible adsorbent-carrier for the immobilization of isolated halophilic microorganisms for treatment of synthetic oilfield produced water. The moving bed biofilm reactor (MBBR) was examined with influent chemical oxygen demand (COD) concentrations from 900 to 3600 mg L-1, TDS concentrations from 35,000-200,000 mg L-1, and cycle times from 24 to 72 h. Comparison of the MBBR with the conventional sequencing batch reactor (SBR) indicated that both systems operated at lower influent COD and TDS concentrations satisfactorily; but at higher TDSs (above 150,000 mg L-1) the MBBR was more resistant to the shocks of toxicity (salinity) and organic load relative to the SBR. Also, the effluent turbidity was lower and the free sludge settling property was more favorable in the MBBR with average sludge volume index (SVI) of 38.8 mL g-1 compared to the SBR with SVI of 98.09 mL g-1. Microbial identification confirmed the presence of eight dominant halophilic species which were hydrocarbon degraders and/or denitrifiers.
The UASB process among other treatment methods has been recognized as a core method of an advanced technology for environmental protection. This paper highlights the treatment of seven types of wastewaters i.e. palm oil mill effluent (POME), distillery wastewater, slaughterhouse wastewater, piggery wastewater, dairy wastewater, fishery wastewater and municipal wastewater (black and gray) by UASB process. The purpose of this study is to explore the pollution load of these wastewaters and their treatment potential use in upflow anaerobic sludge blanket process. The general characterization of wastewater, treatment in UASB reactor with operational parameters and reactor performance in terms of COD removal and biogas production are thoroughly discussed in the paper. The concrete data illustrates the reactor configuration, thus giving maximum awareness about upflow anaerobic sludge blanket reactor for further research. The future aspects for research needs are also outlined.