METHODS: Thermomechanical damage-maximum bone temperature, osteonecrosis diameter, osteonecrosis depth, maximum thrust force, and torque-were calculated using the finite element method under various margin heights (0.05-0.25 mm) and widths (0.02-0.26 mm). The simulation results were validated with experimental tests and previous research data.

RESULTS: The effect of margin height in increasing the maximum bone temperature, osteonecrosis diameter, and depth were at least 19.1%, 41.9%, and 59.6%, respectively. The thrust force and torque are highly sensitive to margin height. A higher margin height (0.21-0.25 mm) reduced the thrust force by 54.0% but increased drilling torque by 142.2%. The bone temperature, osteonecrosis diameter, and depth were 16.5%, 56.5%, and 81.4% lower, respectively, with increasing margin width. The minimum thrust force (11.1 N) and torque (41.9 Nmm) were produced with the highest margin width (0.26 mm). The margin height of 0.05-0.13 mm and a margin width of 0.22-0.26 produced the highest sum of weightage.