The study investigated the effects of the addition of starch on the properties of oil palm biomass particleboard bonded with citric acid. Three kinds of oil palm biomasses were used in this study for the fabrication of particleboard, namely, oil palm frond (OPF), oil palm trunk (OPT), and empty fruit bunch (EFB) particles. Citric acid and tapioca starch at the mixing ratios of 100:0, 87.5:12.5, and 75:25 were prepared at a 60% solid content. A 30% resin content based on the oven-dried weight of the oil palm biomass particles was used. The sprayed particles were pre-dried at 80 °C for 12 h before being hot-pressed at 180 °C and 4 MPa pressure for 10 min. The physical and mechanical properties of the particleboard were evaluated. The mixtures of citric acid and tapioca starch were characterized by thermogravimetric analysis (TGA). Thermal stability of citric acid was reduced after the addition of tapioca starch. The addition of 12.5% tapioca starch improved the bending strength of the particleboard but increased the thickness swelling slightly. All UF-bonded particleboard exhibited significantly inferior performance than that of citric-acid-bonded particleboard. Citric-acid-bonded particleboard maintained its original shape after being subjected to a cyclic-aging treatment, while the UF-bonded particleboard disintegrated half way through the treatment. The performance of EFB particleboard was significantly inferior to its OPT and OPF counterparts.
This work aims to evaluate the performance of graphene nanoplatelet (GNP) as conductive filler with the presence of 0.5 wt.% cellulose nanofiber (CNF) on the physical, mechanical, conductivity and thermal properties of jatropha oil based waterborne polyurethane. Polyurethane was made from crude jatropha oil using an epoxidation and ring-opening process. 0.5, 1.0, 1.5, 2.0 wt.% GNP and 0.5 wt.% CNF were incorporated using casting method to enhance film performance. Mechanical properties were studied following standard method as stated in ASTM D638-03 Type V. Thermal stability of the nanocomposite system was studied using thermal gravimetric analysis (TGA). Filler interaction and chemical crosslinking was monitored using Fourier-transform infrared spectroscopy (FTIR) and film morphology were observed with field emission scanning electron microscopy (FESEM). Water uptake analysis, water contact angle and conductivity tests are also carried out. The results showed that when the GNP was incorporated at fixed CNF content, it was found to enhance the nanocomposite film, its mechanical, thermal and water behavior properties as supported by morphology and water uptake. Nanocomposite film with 0.5 wt.% GNP shows the highest improvement in term of tensile strength, Young's modulus, thermal degradation and water behavior. As the GNP loading increases, water uptake of the nanocomposite film was found relatively small (<1%). Contact angle test also indicates that the film is hydrophobic with addition of GNP. The conductivity properties of the nanocomposite film were not enhanced due to electrostatic repulsion force between GNP sheet and hard segment of WBPU. Overall, with addition of GNP, mechanical and thermal properties was greatly enhanced. However, conductivity value was not enhanced as expected due to electrostatic repulsion force. Therefore, ternary nanocomposite system is a suitable candidate for coating application.