The biomass concentration of conventional activated sludge (CAS) process due to low sludge sedimentation in clarifiers is limited to 3000 mg/L. In this study, high-frequency ultrasound wave (1.8 MHz) was applied to enhance the CAS process performance using high Mixed Liquor Suspended Solid (MLSS) concentration. The study conducted using a pilot scale CAS bioreactor (with and without ultrasound) and their performance for treating a hospital wastewater were compared. Experimental conditions were designed based on a Central Composite Design (CCD). The sets of data analyzed, modeled and optimized using Response Surface Methodology (RSM). The effect of MLSS concentration 3000-8000 mg/L and hydraulic retention time (HRT) 2-8 h are considered as operating variables to investigate on process responses. The obtained results showed that high-frequency ultrasound was significantly decreased the sludge volume index (SVI) 50% and effluent turbidity about 88.5% at high MLSS. Also, observed that COD removal of both systems was nearly similar, as the maximum COD removal for sonicated and non-sonicated systems were 92 and 92.5% respectively. However, this study demonstrates that the ultrasound irradiation has not had any negative effect on the microbial activity.
In this study, high-frequency ultrasound wave (1.8 MHz) at low intensity was applied to improve activated sludge settleability at high MLSS concentration. The effect of irradiation intensity, sonication mode, MLSS concentration and sample volume on the physical characteristics of sludge in a pilot scale settling column were investigated for optimizing the conditions. The obtained results showed that high-frequency ultrasound decreased the height of sludge (44%) and effluent turbidity (82.2%) and increased sludge settling velocity about 3 times at high biomass concentration. Irradiation intensity of 0.4 w/cm2 and sonication mode with interval times of 10 s showed the best results on the performance of the system at MLSS concentration of 8000 mg/L with a sample volume of 3 L.