First-principles study on the atomistic corrosion processes of iron

The corrosion of iron presents an important scientific problem and a serious economic issue. It is also one of the most important subjects in materials science because it is basically an electrochemical process and closely related to other topics such as the electrocatalysis of the oxygen reduction reaction. So far, many studies have been conducted to address the corrosion of iron, a very complicated process that occurs when iron is exposed to oxygen and water. An important question is, at which site of the iron surface the corrosion starts and how it results in the final stage of the corrosion. In the present study, as an example of superficial defects, Fe dimers sticking out of Fe(100) surfaces are considered in order to understand the iron corrosion process from first-principles using density functional theory. We found that the Fe dimers spontaneously react with O2 and H2O to form Fe2(OH)4 + 4OH-. Here, it is interesting to note that the Fe dimer plays the role of a water splitting catalyst, because the space above it is always vacant and can accept oxygen molecules many times for reacting with the surrounding water molecules. Then, if the Fe2(OH)4 molecules are detached from the surface, they react with O2 to form Fe2O(OH)4 without an activation barrier, and, in turn, the Fe2O(OH)4 and H2O molecules react to form Fe2(OH)6 complexes with an activation energy of 0.653 eV. If these complexes further dissociate into Fe(OH)3 molecules, they react with each other to form Fe2O3·2H2O with an activation energy of 0.377 eV. This work may provide useful information on possible iron corrosion processes by water in the air.