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  1. Danish M, Akhtar MN, Hashim R, Saleh JM, Bakar EA
    MethodsX, 2020;7:100983.
    PMID: 32742942 DOI: 10.1016/j.mex.2020.100983
    This article encompasses the method related to image segmentation of the Field Emission Scanning Electron Microscope (FESEM) images of Acacia Mangium Wood derived Activated Carbons under different conditions. Image segmentation using Hue-Saturation-Value (HSV) thresholding method was adapted to identify the different pattern composition in the grayscale images by varying the intensity Value (V) and keeping Hue (H) and Saturation (S) to zero, and each pattern was considered as one type of element that constituted the Activated Carbon. The algorithm was developed to compute the percentage of each pattern using non-zero pixels, and on the basis of different patterns, different elements having certain percentage of composition were recorded. Later, these results were compared with the Energy Dispersive X-ray Spectroscopy (EDS) to cross check the difference in percentage of each element present at the surface of the Activated Carbon. Part of this result is published in the article [1], "Comparison of surface properties of wood biomass Activated Carbons and their application against rhodamine B and methylene blue dye" Surfaces and Interfaces vol. 11 (2018) pp1-13.•The methods involved will be useful for characterization of Activated Carbon materials.•Image segmentation using HSV thresholding will inspire other researchers to apply similar concept on other materials.•Different patterns obtained for FESEM images using HSV thresholding was able to determine the presence of multiple elements present in the prepared Activated Carbon samples.
  2. Akhtar MN, Khan M, Khan SA, Afzal A, Subbiah R, Ahmad SN, et al.
    Materials (Basel), 2021 May 18;14(10).
    PMID: 34070060 DOI: 10.3390/ma14102639
    In the present investigation, the non-recrystallization temperature (TNR) of niobium-microalloyed steel is determined to plan rolling schedules for obtaining the desired properties of steel. The value of TNR is based on both alloying elements and deformation parameters. In the literature, TNR equations have been developed and utilized. However, each equation has certain limitations which constrain its applicability. This study was completed using laboratory-grade low-carbon Nb-microalloyed steels designed to meet the API X-70 specification. Nb- microalloyed steel is processed by the melting and casting process, and the composition is found by optical emission spectroscopy (OES). Multiple-hit deformation tests were carried out on a Gleeble® 3500 system in the standard pocket-jaw configuration to determine TNR. Cuboidal specimens (10 (L) × 20 (W) × 20 (T) mm3) were taken for compression test (multiple-hit deformation tests) in gleeble. Microstructure evolutions were carried out by using OM (optical microscopy) and SEM (scanning electron microscopy). The value of TNR determined for 0.1 wt.% niobium bearing microalloyed steel is ~ 951 °C. Nb- microalloyed steel rolled at TNR produce partially recrystallized grain with ferrite nucleation. Hence, to verify the TNR value, a rolling process is applied with the finishing rolling temperature near TNR (~951 °C). The microstructure is also revealed in the pancake shape, which confirms TNR.
  3. Akhtar MN, Sathish T, Mohanavel V, Afzal A, Arul K, Ravichandran M, et al.
    Materials (Basel), 2021 Aug 10;14(16).
    PMID: 34442992 DOI: 10.3390/ma14164470
    With the advent of the industrial revolution 4.0, the goal of the manufacturing industry is to produce a large number of products in relatively less time. This study applies the Taguchi L27 orthogonal array methodological paradigm along with response surface design. This work optimizes the process parameters in the turning of Aluminum Alloy 7075 using a Computer Numerical Control (CNC) machine. The optimal parameters influenced the rate of metal removal, the roughness of the machined surface, and the force of cutting. This experimental investigation deals with the optimization of speed (800 rpm, 1200 rpm, and 1600 rpm) and feed (0.15, 0.20, and 0.25 mm/rev) in addition to cutting depth (1.0, 1.5, and 2.0 mm) on the turning of Aluminum 7075 alloy in a CNC machine. The outcome in terms of results such as the removal rate of material (maximum), roughness on the machined surface (minimum), along with cutting force (least amount) were improved by the L27 array Taguchi method. There were 27 specimens of Al7075 alloy produced as per the array, and the corresponding responses were measured with the help of various direct contact and indirect contact sensors. Results were concluded all the way through diagrams of main effects in favor of signal-to-noise ratios and diagrams of surfaces with contour diagrams for various combinations of responses.
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