Consumers are commonly exposed to numerous chemical ingredients found in various formulated products especially household and personal care products. Therefore, identification of hazardous ingredients contained in those products should be performed at the early stages of product design to reduce the high cost of redesigning the products at the final stage. Thus, a systematic safety and health risk assessment methodology is required for the product formulation design. In this work, a two-step index-based methodology is presented to estimate the severity of the hazards and the magnitude of risks. In Tier 1 assessment, potential hazards of the ingredients were identified by following the Product Ingredient Safety Index (PISI). The basic toxicology information of ingredients was required for this assessment. In Tier 2 assessment, the extent of risks of the ingredients via dermal and inhalation exposure routes were evaluated. At this stage, the concentration of ingredients and the amount of exposure were considered. The value of Margin of Exposure (MOE) was used as an indicator in the development of Product Ingredient Exposure Index (PIEI). To demonstrate the proposed methodology, a case study on the evaluation of potential hazards and the risks from ingredients used in personal care product formulations were performed.
The manufacture of detergent products such as laundry detergents, household cleaners and fabric softeners are of increasing interest to the consumer oriented chemical industry. Surfactants are the most important ingredient in detergent formulations, as they are responsible for the bulk of the cleaning power. In this research, a methodology has been developed to design a detergent product using computational tools. Different surfactant systems, such as single anionic, single nonionic, and binary mixtures of anionic-nonionic surfactants are covered in this work. Important surfactant properties such as critical micelle concentration (CMC), cloud point (CP), hydrophilic-lipophilic balance (HLB) and molecular weight (MW) have been identified. A group contribution (GC) method with the aid of computer modelling was used to determine the CMC, CP, and MW of surfactant molecules. The design of a surfactant molecule can be formulated as a multi-objective optimization problem that tradeoffs between CMC, CP, HLB and MW. Consequently, a list of plausible nonionic surfactant structures has been developed with the selected surfactant being incorporated into a binary surfactant mixture. Additives such as antimicrobial agents, anti-redeposition agents, builders, enzymes, and fillers were also considered and incorporated into a hypothetical detergent formulation together with the binary surfactant mixture. The typical ingredients and their compositions in detergent formulations are presented in the final stage of the detergent product design.
Biochar is a high-carbon-content organic compound that has potential applications in the field of energy storage and conversion. It can be produced from a variety of biomass feedstocks such as plant-based, animal-based, and municipal waste at different pyrolysis conditions. However, it is difficult to produce biochar on a large scale if the relationship between the type of biomass, operating conditions, and biochar properties is not understood well. Hence, the use of machine learning-based data analysis is necessary to find the relationship between biochar production parameters and feedstock properties with biochar energy properties. In this work, a rough set-based machine learning (RSML) approach has been applied to generate decision rules and classify biochar properties. The conditional attributes were biomass properties (volatile matter, fixed carbon, ash content, carbon, hydrogen, nitrogen, and oxygen) and pyrolysis conditions (operating temperature, heating rate residence time), while the decision attributes considered were yield, carbon content, and higher heating values. The rules generated were tested against a set of validation data and evaluated for their scientific coherency. Based on the decision rules generated, biomass with ash content of 11-14 wt%, volatile matter of 60-62 wt% and carbon content of 42-45.3 wt% can generate biochar with promising yield, carbon content and higher heating value via a pyrolysis process at an operating temperature of 425°C-475°C. This work provided the optimal biomass feedstock properties and pyrolysis conditions for biochar production with high mass and energy yield.