The capability of zinc oxide (ZnO) as a hydrogen sensing element has been pushed to its limits. Different methods have been explored to extend its sensing capability. In this paper, we report a novel approach which significantly improves the hydrogen sensing capability of zinc oxide by applying a bias voltage to ZnO nanorods as the sensing elements. Zinc oxide in the form of aligned nanorods was first synthesized on an Au-coated Si(111) substrate using a facile method via the galvanic-assisted chemical process. The sensing performance of the zinc oxide nanorods was investigated in response to the applied biasing voltage. It was found that the sensitivity, response time and detection limit of the ZnO sensing elements were dramatically improved with increasing bias voltage. A 100% increment in sensing response was achieved for the detection of 2000 ppm hydrogen gas when the bias voltage was increased from -2 to -6 V with 70% reduction in response and recovery times. This remarkable sensing performance is attributed to the reaction of hydrogen with chemisorbed oxygen ions on the surface of the ZnO nanorods that served as the electron donors to increase the sensor conductance. Higher reverse bias voltages sweep the electrons faster across the electrodes. This shortened the response time and, at the same time, depleted the electrons in the sensor elements and weakens oxygen adsorption. The oxygen ions could then be readily removed by hydrogen, leading to a higher sensitivity of the sensors. This, therefore, envisages a way for high-speed hydrogen gas sensing with high detection sensitivities.
Grog is an additive material that plays important roles in ceramic making. It improves the fabrication process of green bodies as well as the physical properties of fired bodies. Few low-cost materials and wastes have found their application as grog in recent years, thus encouraging the replacement of commercial grogs with cost-saving materials. Coal fly ash, a combustion waste produced by coal-fired power plant, has the potential to be converted into grog owing to its small particle sizes and high content of silica and alumina. In this study, grog was derived from coal fly ash and mixed with kaolin clay to produce ceramics. Effects of the grog addition on the resultant ceramics were investigated. It was found that, to a certain extent, the grog addition reduced the firing shrinkage and increased the total porosity of the ceramics. The dimensional stability of the ceramics at a firing temperature of 1200 °C was also not noticeably affected by the grog. However, the grog addition in general had negative effects on the biaxial flexural strength and refractoriness of the ceramics.