Lemongrass leaves are often under-utilised and unexploited. In this study, lemongrass leaves were used to produce water soluble essential oil using a steam distillation system. Water steam was passed through the lemongrass leaves which were placed and supported on a grid above the water in a distiller. The steam distillation system was fabricated and optimised using Response Surface Methodology (RSM). The maximum oil yield with optimal relative citral content is obtained at 6.69 of plant-to-water ratio, 26.68 minutes of distillation time using air-dried lemongrass leaves left under the shade for two days. At the optimum conditions, the predicted oil yield was 0.6719% of lemongrass (C. citratus) oil which contains 71.79% of citral content.