Oleochemicals industry effluence mainly contains a high chemical oxygen demand (COD) in a range of 6000-20,000 ppm. An effective biological wastewater treatment process must be carried out before wastewater is discharged into the environment. In this study, a submerged bed biofilm reactor (SBBR) was adapted to the biological oleochemical wastewater treatment plant observed in the present study. The effect of wastewater flow rate (100-300 mL/min), Cosmoball® percentage in the SBBR system (25-75%), and percentage of activated sludge (0-50%) were investigated in terms of COD reduction. The Box-Behnken design was used for response surface methodology (RSM) and to create a set of 18 experimental runs, which was needed for optimising the biological oleochemical wastewater treatment. A quadratic polynomial model with estimated coefficients was developed to describe COD reduction patterns. The analysis of variance (ANOVA) shows that the wastewater flow rate was the most effective factor in reducing COD, followed by activated sludge percentage and Cosmoball® carrier percentage. Under the optimum conditions (i.e., a wastewater flow rate of 103.25 mL/min a Cosmoball® carrier percentage of 71.94%, and an activated sludge percentage of 40.50%) a COD reduction of 98% was achieved. Thus, under optimum conditions, as suggested by the BBD, SBBR systems can be used as a viable means of biological wastewater treatment in the oleochemicals industry.
This study aimed at investigating the biohydrogen and biomethane potential of co-digestion from palm oil mill effluent (POME) and concentrated latex wastewater (CLW) in a two-stage anaerobic digestion (AD) process under thermophilic (55 ± 3 °C) and at an ambient temperature (30 ± 3 °C) conditions, respectively. The batch experiments of POME:CLW mixing ratios of 100:0, 70:30, 50:50, 30:70, and 0:100 was investigated with the initial loadings at 10 g-VS/L. The highest hydrogen yield of 115.57 mLH2/g-VS was obtained from the POME: CLW mixing ratio of 100:0 with 29.0 of C/N ratio. While, the highest subsequent methane production yield of 558.01 mLCH4/g-VS was achieved from hydrogen effluent from POME:CLW mixing ratio of 70:30 0 with 21.8 of C/N ratio. This mixing ratio revealed the highest synergisms of about 9.21% and received maximum total energy of 19.70 kJ/g-VS. Additionally, continuous hydrogen and methane production were subsequently performed in a series of continuous stirred tank reactor (CSTR) and up-flow anaerobic sludge blanket reactor (UASB) to treat the co-substate. The results indicated that the highest hydrogen yield of POME:CLW mixing ratio at 70:30 of 95.45 mL-H2/g-VS was generated at 7-day HRT, while methane production was obtained from HRT 15 days with a yield of 204.52 mL-CH4/g-VS. Thus, the study indicated that biogas production yield of CLW could be enhanced by co-digesting with POME. In addition, the two-stage AD model under anaerobic digestion model no. 1 (ADM-1) framework was established, 9.10% and 2.43% of error fitting of hydrogen and methane gas between model simulation data and experimental data were found. Hence, this research work presents a novel approach for optimization and feasibility for co-digestion of POME with CLW to generate mixed gaseous biofuel potentially.