In this study, a green composite was produced from Oil Palm Trunk Lumber (OPTL) by impregnating oil palm shell (OPS) nanoparticles with formaldehyde resin. The changes of physical, mechanical and morphological properties of the OPS nanoparticles impregnated OPTL as a result of natural weathering was investigated. The OPS fibres were ground with a ball-mill for producing nanoparticles before being mixed with the phenol formaldehyde (PF) resin at a concentration of 1, 3, 5 and 10% w/w basis and impregnated into the OPTL by vacuum-pressure method. The treated OPTL samples were exposed to natural weathering for the period of 6 and 12 months in West Java, Indonesia according to ASTM D1435-99 standard. Physical and mechanical tests were done for analyzing the changes in phenol formaldehyde-nanoparticles impregnated (PF-NPI) OPTL. FT-IR and SEM studies were done to analyze the morphological changes. The results showed that both exposure time of weathering and concentration of PF-NPI had significant impact on physical and mechanical properties of OPTL. The longer exposure of samples to weathering condition reduced the wave numbers during FT-IR test. However, all these physical, mechanical and morphological changes were significant when compared with the untreated samples or only PF impregnated samples. Thus, it can be concluded that PF-NP impregnation into OPTL improved the resistance against natural weathering and would pave the ground for improved products from OPTL for outdoor conditions.
This study was conducted to determine the influence of the oil palm boiler ash (OPBA) reinforcement on the microstructural, physical, mechanical and thermal properties of epoxy polymer composites. The chemical composition analysis of OPBA revealed that it contains about 55 wt.% of SiO2 along with other metallic oxides and elements. The surface morphology of OPBA showed angular and irregular shapes with porous structures. The influence of OPBA as a reinforcement in epoxy composite was studied with varying filler loadings (10-50 wt.%) and different particle sizes (50-150 μm). The result showed that the incorporation of OPBA in composites has improved the physical, mechanical and thermal properties of the epoxy matrix. The highest physical and mechanical properties of fabricated composites were attained with 30 wt.% loading and size of 50 μm. Also, thermal stability and the percentage of char residue of the composite increased with increasing filler loading. Furthermore, the contact angle of OPBA reinforced epoxy composites increased with the increase of filler loading. The lowest value of the contact angle was obtained at 30 wt.% of filler loading with the OPBA particle size of 50 μm. The finding of this study reveals that the OPBA has the potential to be used as reinforcement or filler as well as an alternative of silica-based inorganic fillers used in the enhancement of mechanical, physical and thermal properties of the epoxy polymer composite.