Vapor cloud explosion is one of the major threats to Floating, Production, Storage and Offloading (FPSO) facilities due to its congested and confined nature. Reduction in explosion overpressure can be achieved by improving the ventilation in FPSO. During early design stage of FPSO, designers consider providing grated process decks to improve the ventilation. However, there is limited research on the comparison of the explosion overpressure between the grated deck and the traditional plated deck. In this study, Vapor Cloud Explosion perspective of plated versus grated process deck in typical FPSO was evaluated by utilizing Det Norske Veritas’s (DNV) SAFETI OFFSHORE modelling tool. Representative leak scenarios were selected based on frequency analysis of major accident hazards associated with typical FPSO facility. This study revealed that the overpressure exceedance frequency in plated process deck was higher than the grated process deck for the selected scenario. This serves as quantitative guidance for designers to select an inherently safer type of decks in FPSOs from explosion perspective during the preliminary design stage. However, a detailed Computational Fluid Dynamics (CFD) study is recommended to get an insight of dangers associated with the presence of plated and grated process decks in FPSO, by considering all the parameters and conditions applicable.
Working at heights has always been a concern for the process industry and construction industry. According to recent statistics, falls from heights are the leading cause for at least a third of all construction accidents, based on the accident reports from Malaysia, United States of America (USA) and Great Britain. Therefore, the aim of this research is to investigate the contributing factors for fatal accidents due to falls from heights based on published official data by government agencies such as Department of Occupational Safety and Health (DOSH) in Malaysia and Occupational Safety and Health and Administration (OSHA) in the USA. Thorough risk analysis of accidents due to falls from heights is needed as a step to improve the safety of workers and reduce the number of fatalities. The methodology used was developed through an in-depth literature review from relevant publications that discussed falls from heights investigations ranging from individual characters to management commitment and site conditions. The data is available and accessible to the public via OSHA and DOSH and can be obtained by browsing their websites. The data were analysed based on the relevant understanding of the description mentioned in the accident reports and its relationship with the contributing factors. Eventually, from the analysis, the factors which affect more the numbers of fatal accidents due to falls from heights were obtained. In this study, 105 fatal accidents due to falls from heights from Malaysia data and 101 fatal accidents from USA data were selected through a precise selecting process and analysed to determine which factor was the highest contributor to increasing the number of fatal workplace accidents due to falls from heights. Results indicate that a lack of effective management is the highest contributor to falls from height fatal accidents.