This research aims to study the effects of the sintering mechanism on the crystallization kinetics when the geopolymer is sintered at different temperatures: 200 °C, 400 °C, 600 °C, 800 °C, 1000 °C, and 1200 °C for a 3 h soaking time with a heating rate of 5 °C/min. The geopolymer is made up of kaolin and sodium silicate as the precursor and an alkali activator, respectively. Characterization of the nepheline produced was carried out using XRF to observe the chemical composition of the geopolymer ceramics. The microstructures and the phase characterization were determined by using SEM and XRD, respectively. The SEM micrograph showed the microstructural development of the geopolymer ceramics as well as identifying reacted/unreacted regions, porosity, and cracks. The maximum flexural strength of 78.92 MPa was achieved by geopolymer sintered at 1200 °C while the minimum was at 200 °C; 7.18 MPa. The result indicates that the flexural strength increased alongside the increment in the sintering temperature of the geopolymer ceramics. This result is supported by the data from the SEM micrograph, where at the temperature of 1000 °C, the matrix structure of geopolymer-based ceramics starts to become dense with the appearance of pores.
Globally, there is an increasing need for ceramic materials that have a variety of applications in the environment, for precision tools, and for the biomedical, electronics, and environmental industries. However, in order to obtain remarkable mechanical qualities, ceramics have to be manufactured at a high temperature of up to 1600 °C over a long heating period. Furthermore, the conventional approach presents issues with agglomeration, irregular grain growth, and furnace pollution. Many researchers have developed an interest in using geopolymer to produce ceramic materials, focusing on improving the performances of geopolymer ceramics. In addition to helping to lower the sintering temperature, it also improves the strength and other properties of the ceramics. Geopolymer is a product of polymerization involving aluminosilicate sources such as fly ash, metakaolin, kaolin, and slag through activation using an alkaline solution. The sources of the raw materials, the ratio of the alkaline solution, the sintering time, the calcining temperature, the mixing time, and the curing time may have significant impacts on the qualities. Therefore, this review aims to study the effects of sintering mechanisms on the crystallization of geopolymer ceramics, concerning the strength achieved. A future research opportunity is also presented in this review.