This study presents an investigation about the effect of size variation on mechanical
performance of square core interlocking structures, by using finite element analysis
(FEA). The material used in this study is flax fibre reinforced polypropylene (PP)
composite. Abaqus software was used for modelling and visualizing number of six
interlocking honeycomb structures with different cell sizes and heights. In the first
analysis, Abaqus/standard was performed on the perfect models by applying quasistatic
loading to identify the imperfection shape and obtaining the buckling Eigenmodes
for the models, then the Eigen-modes from abaqus/standard were imported
to abaqus/explicit to run post-buckling analysis and simulate the overall imperfection
behaviour of models. The numerical results from the finite element analysis
simulation were used to plot load-displacement curve to each model. The area under
the load-displacement curve represents the total absorbed energy, energy absorption
per unit mass indicates the specific energy absorption, and the highest value of
specific energy absorption represents the optimum size. The findings demonstrated
that the square interlocking structure exhibits good energy absorption performance
in some geometrical cases, and also revealed that the natural fibre composites have
unique energy absorption capability under quasi-static loads.