At present, research in composite materials is being directed at using natural fibres instead of synthetic fibres. Kenaf which is extensively grown in the Far East including Malaysia, has been identified as a bast (stem) fibre with significant market potential. In this work, long and random kenaf fibres (non-woven mat form) were used in the as-received condition and alkalized with a 0.06M NaOH solution. They were combined with polypropylene thin sheets, sandwiched between layers of kenaf fibres and hot-pressed to form natural fibre composites. The mechanical properties of the composites were investigated to observe the effect of fibre alignment, fibre treatment and pre-irradiation method used. A general trend was observed whereby alkalized and long fibre composites gave higher flexural modulus and flexural strength compared with random mat and untreated fibres. The long fibre composites also gave a higher work of fracture. However, the correlation between fibre surface treatment and the work of fracture was less clear. Pre-irradiation on the polypropylene pellets and fibres before the composite is manufactured showed significant improvement on the flexural modulus and flexural strength. The bond performance test performed on the treated composites demonstrated good bonding and interfacial adhesion between the fibre and matrix. However, the method of moulding used need to be improved to optimize the performance of the composites.