A rotating packed bed (RPB) is an innovative intensification technology that improves its separation capabilities in high-gravity conditions. This process increases efficiency with smaller equipment size and footprint than conventional packed columns. Although significant advancements have been made regarding RPBs, most studies only focused on single or dual rotor configurations in addressing dry pressure drop. Hence, multiple rotor systems in industrial settings can enhance economic efficiency by minimizing the necessity for numerous RPBs. This study investigated the pressure drops and holdup in a three-stage rotor-based RPB under actual process conditions using natural gas as the feed. A novel pressure drop correlation was introduced based on the nitrogen removal process from the natural gas in continuous RPB distillation operations. Consequently, the correlation between centrifugal acceleration, turbulent, and momentum effects demonstrated remarkable accuracy within ±15%. This outcome also highlighted the importance of meticulous design considerations in RPB-based applications due to the complex correlation between centrifugal forces, liquid holdup, and gas flow rates. The reflux feed ratio, liquid holdup, rotating speed, and F-factor effects were examined to comprehend the RPB distillation process. Overall, the correlations between the critical parameters offered crucial insights to prevent process upsets (such as flooding), contributing to advancing RPBs in practical industrial settings.
In this study, series of non-ionic surfactants from Span and Tween are evaluated for their ability to affect the viscosity profile of cyclopentane hydrate slurry. The surfactants; Span 20, Span 40, Span 80, Tween 20, Tween 40 and Tween 80 were selected and tested to provide different hydrophilic-hydrophobic balance values and allow evaluation their solubility impact on hydrate formation and growth time. The study was performed by using a HAAKE ViscotesterTM 500 at 2 °C and a surfactant concentration ranging from 0.1 wt%-1 wt%. The solubility characteristic of the non-ionic surfactants changed the hydrate slurry in different ways with surfactants type and varying concentration. The rheological measurement suggested that oil-soluble Span surfactants was generally inhibitive to hydrate formation by extending the hydrate induction time. However, an opposite effect was observed for the Tween surfactants. On the other hand, both Span and Tween demonstrated promoting effect to accelerate hydrate growth time of cyclopentane hydrate formation. The average hydrate crystallization growth time of the blank sample was reduced by 86% and 68% by Tween and Span surfactants at 1 wt%, respectively. The findings in this study are useful to understand the rheological behavior of surfactants in hydrate slurry.
Solvothermal synthesis is the most preferable preparation technique of metal-organic frameworks (MOFs) that consists of reactants mixing, ultrasonication, solvothermal reaction, product washing, and solvent evacuation. Owing to fast reaction kinetics in solvothermal reaction, this technique allows for production of uniform MOF particles with high crystallinity, high phase purity, and small particle sizes. However, it exhibits some difficulties of washing processes that may involve the blockage of pores due to incomplete removal of reactive medium from MOF products. The present study proposes an improvement of washing processes by introducing centrifugal separations with optimized parameters at two different stages: after reaction and after product washing. Nickel‑based MOF‑74 was synthesized as the experimental material for this purpose. The quality of the produced sample was evaluated by gas adsorption performance using CO2 at 1 bar and 25 °C. The final sample of the optimized synthesis routes was able to adsorb 5.80 mmol/g of CO2 uptake, which was competitive with literature data and significantly higher than the sample of the basic synthesis. Fourier‑transform infrared spectroscopy (FTIR) and powder X‑ray diffraction (PXRD) analysis revealed that the sample displayed much higher crystallinity structure and was clean from impurities after centrifugations. The outcome indicated the success of separation between MOF products and reactive medium during washing processes, leading to the effective pore activation of MOFs.