The present project investigated the potential of utilizing corncobs and sugar cane waste as viscosivier in drilling fluid. For this purpose, the synthetic-based drilling fluid, Sarapar 147, was used as the base fluid. Both the materials were subjected to pre-treatment of drying, dehumidifying, grinding and sieving process prior to rheological tests. The rheological tests were conducted in accordance with the API 13B specifications to measure mud density, plastic viscosity, yield point, 10-second and 10-minute gel strength. The study found that plastic viscosity and yield point had a direct relationship with the amount of materials added. To drill fluid additive with corn cobs, the density, plastic viscosity and yield point were increased when the amount of additives were increased. Based on these experiments, both additives were found to have the potential to be used as additive in drilling fluid. In particular, they were able to improve its rheological properties by increasing the density, plastic viscosity and yield point. The suitable concentration for the corn cobs and sugar cane is 6.45 lb/bbl and 9.43 lb/bbl, respectively.
In selecting the binder composition for oil well application, its stability is an important design parameter. This paper presents the results of an experimental study conducted for comparing the linear expansion characteristics of geopolymer cement with the traditionally used ASTM Class G cement system. The expansion test was done in a water bath at 60 °C subjected to different curing intervals. The linear expansion of a cement system defines as the dimensional changes occur in the system, which is sometimes required to avoid the cement shrinkage during the hydration phase. In the case when the desired level of expansion is not achieved in the system, then the commercially available expandable materials are added in the class G cement system that enables the system to expand to the desired level. Shrinkage in the cementing system causes the formation of a microannulus or induces a gap that may allow the migration of fluid, hence the integrity of the system could be lost. This experimental study has revealed that the geopolymer cement tends to expand 0.15%-0.2% without the addition of any admixture, whereas the ASTM Class G cement has shown a lower value of linear expansion, which was obtained less than 0.1% after 18 days of curing. In the case of Class G cement, the addition of expandable material helped to increase the expansion; in the case of a geopolymer system, the additive has further accelerated the expansion.
Foam flooding by Foam Assisted Water-Alternating-Gas (FAWAG) is an important enhanced oil recovery method that has proven successful in experimental and pilot studies. The present study is carried out to monitor the movement of the foam front once injected into the porous medium. This study aims to investigate applications of resistivity waves to monitor foam propagation in a sandstone formation. In the present lab-scale experiments and simulations, resistivity measurements were carried out to monitor the progression of foam in a sand pack, and the relationships between foam injection time and resistivity, as well as brine saturation, were studied. The brine saturation from foam simulation using CMG STAR is exported to COMSOL and calculated true formation resistivity. A diagram was produced summarizing the progression of foam through the sand pack in the function of time, which enabled us to establish how foam progressed through a porous medium. A surfactant and brine mixture was injected into the sand pack, followed by nitrogen gas to generate the foam in situ. As foam progressed through the sand pack, resistance measurements were taken in three zones of the sand pack. The resistance was then converted into resistivity and finally into brine saturation. As foam travels through the sand pack, it is predicted to displace the brine initially in place. This gradually increases each zone's resistivity (decreases the brine saturation) by displacing the brine. Also, an increase in the surfactant concentration results in higher resistivity. Finally, a comparison of three different surfactant concentrations was evaluated in terms of resistivity results, water saturation, and foam propagation monitoring to obtain the optimum surfactant concentration involved in foam flooding.
The use of vegetable oil-based ester as a base fluid in synthetic drilling fluid has become a trend in drilling operations due to its environmental advantages. The transesterification reaction of palm oil methyl ester (POME) with 2-ethylhexanol (2EH) produced 98% of palm oil-based ethylhexyl ester in less than 30 minutes. Since the transesterification reaction of POME with 2EH is a reversible reaction, its kinetics was studied in the presence of excess EH and under vacuum. The POME-to-EH molar ratio and vacuum pressure were held constant at 1:2 and 1.5 mbar respectively and the effects of temperature (70 to 110°C) were investigated. Using excess of EH and continual withdrawal of methanol via vacuum promoted the reaction to complete in less than 10 minutes. The rate constant of the reaction (k) obtained from the kinetics study was in the range of 0.44 to 0.66 s⁻¹ and the activation energy was 15.6 kJ.mol⁻¹. The preliminary investigations on the lubrication properties of drilling mud formulated with palm oil-based 2EH ester indicated that the base oil has a great potential to substitute the synthetic ester-based oil for drilling fluid. Its high kinematic viscosity provides better lubrication to the drilling fluid compared to other ester-based oils. The pour point (-15°C) and flash point (204°C) values are superior for the drilling fluid formulation. The plastic viscosity, HPHT filtrate loss and emulsion stability of the drilling fluid had given acceptable values, while gel strength and yield point could be improved by blending it with proper additives.