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  1. Mutafi A, Yidris N, Ishak MR, Zahari R
    Heliyon, 2018 Nov;4(11):e00937.
    PMID: 30839801 DOI: 10.1016/j.heliyon.2018.e00937
    Steel sections are normally shaped via cold work manufacturing processes. The extent of cold work to shape the steel sections might induce residual stresses in the region of bending. Previously, researchers had performed studies on the influences of local buckling on the failure behavior of steel compression members which shown that failure will happen when most of the yielding has extended to the middle surface in the bend region of the sections. Therefore, these cold work methods may have major effect on the behavior of the steel section and also its load-bearing capability. In addition, another factor may play significant role in formed section's load-bearing capacity which is the longitudinal residual strain. The longitudinal residual strain raised during forming procedure can be used to define the section imperfection of the formed section and its relation to the existence of defects. Therefore, the main motivation of this research paper is to perform three-dimensional finite element (3D-FE) to investigate peak longitudinal residual strains of a thin-walled steel plate with large bending angle along member length. A 3D finite element simulation in ABAQUS has been employed to simulate this forming process. The study concluded that the longitudinal residual strain at the section corner edge was higher than those at the rest of the corner region. These strains at the edge were higher than the yield strain


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    of the formed section which occurred due to the lack of transverse restraint. This made the plate edge tended to bend toward the normal direction when it was under a high transverse bending. This causes a significant difference in longitudinal strain at the plate edge.
  2. Mutafi A, Yidris N, Koloor SSR, Petrů M
    Materials (Basel), 2020 Nov 26;13(23).
    PMID: 33256257 DOI: 10.3390/ma13235378
    Stainless steels are increasingly used in construction today, especially in harsh environments, in which steel corrosion commonly occurs. Cold-formed stainless steel structures are currently increasing in popularity because of its efficiency in load-bearing capacity and its appealing architectural appearance. Cold-rolling and press-braking are the cold-working processes used in the forming of stainless steel sections. Press braking can produce large cross-sections from thin to thick-walled sections compared to cold-rolling. Cold-forming in press-braked sections significantly affect member behaviour and joints; therefore, they have attained great attention from many researchers to initiate investigations on those effects. This paper examines the behaviour of residual stress distribution of stainless steel press-braked sections by implementing three-dimensional finite element (3D-FE) technique. The study proposed a full finite element procedure to predict the residual stresses starting from coiling-uncoiling to press-braking. This work considered material anisotropy to examine its effect on the residual stress distribution. The technique adopted was compared with different finite element techniques in the literature. This study also provided a parametric study for three corner radius-to-thickness ratios looking at the through-thickness residual stress distribution of four stainless steels (i.e., ferritic, austenitic, duplex, lean duplex) in which have their own chemical composition. In conclusion, the comparison showed that the adopted technique provides a detailed prediction of residual stress distribution. The influence of geometrical aspects is more pronounced than the material properties. Neglecting the material anisotropy shows higher shifting in the neutral axis. The parametric study showed that all stainless steel types have the same stress through-thickness distribution. Moreover, R/t ratios' effect is insignificant in all transverse residual stress distributions, but a slight change to R/t ratios can affect the longitudinal residual stress distribution.
  3. Yidris N, Isham NH, Gires E, Mutafi A
    Materials (Basel), 2020 Mar 21;13(6).
    PMID: 32245266 DOI: 10.3390/ma13061441
    The compressive behaviour of column members can be considerably affected by local buckling, material yielding and local end conditions. In this paper, the effects of the loading conditions at the ends of plain channel section columns subjected to uniformly compressed loading, and fixed conditions at the column ends with respect to global rotations, was examined. Finite element simulation was employed to look at the post-buckled response of thin-walled, plain channel section columns that covered the complete loading history of the compression columns from the onset of elastic local buckling through the nonlinear elastic and elastoplastic post-buckling phases of behaviour to final collapse and unloading. Two types of loading conditions were considered: the first was one that has been used practically in tests whereby one end is loaded with a moving top platen while the other end is fixed at the lower platen, but, for the second loading condition, both ends were loaded with equally moving top and lower platens. These two conditions were shown to lead to quite different characteristic interactive responses of the columns due to mode jumping in the buckling mode for the locally rotationally constrained case.
  4. Abdulrahman H, Muhamad R, Shukri AA, Al-Fakih A, Alqaifi G, Mutafi A, et al.
    Materials (Basel), 2023 May 31;16(11).
    PMID: 37297254 DOI: 10.3390/ma16114120
    Alkali-activated concrete is an eco-friendly construction material that is used to preserve natural resources and promote sustainability in the construction industry. This emerging concrete consists of fine and coarse aggregates and fly ash that constitute the binder when mixed with alkaline activators, such as sodium hydroxide (NaOH) and sodium silicate (Na2SiO3). However, understanding its tension stiffening and crack spacing and width is of critical importance in fulfilling serviceability requirements. Therefore, this research aims to evaluate the tension stiffening and cracking performance of alkali-activated (AA) concrete. The variables considered in this study were compressive strength (fc) and concrete cover-to-bar diameter (Cc/db) ratios. After casting the specimen, they were cured before testing at ambient curing conditions for 180 days to reduce the effects of concrete shrinkage and obtain more realistic cracking results. The results showed that both AA and OPC concrete prisms develop slightly similar axial cracking force and corresponding cracking strain, but OPC concrete prisms exhibited a brittle behavior, resulting in a sudden drop in the load-strain curves at the crack location. In contrast, AA concrete prisms developed more than one crack simultaneously, suggesting a more uniform tensile strength compared to OPC specimens. The tension-stiffening factor (β) of AA concrete exhibited better ductile behavior than OPC concrete due to the strain compatibility between concrete and steel even after crack ignition. It was also observed that increasing the confinement (Cc/db ratio) around the steel bar delays internal crack formation and enhances tension stiffening in AAC. Comparing the experimental crack spacing and width with the values predicted using OPC codes of practice, such as EC2 and ACI 224R, revealed that EC2 tends to underestimate the maximum crack width, while ACI 224R provided better predictions. Thus, models to predict crack spacing and width have been proposed accordingly.
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