Engineered wood (composite wood, man-made wood, or manufactured board) includes a range of derivative wood products manufactured by binding the strands, particles, fibers, or veneers or boards of wood, together with adhesives to form composite materials. These products are engineered to precise design specifications which are tested to meet national or international standards. Sarawak with an area 124,450 sq km, produced wood and timber products of 5,275,832 metric tons for 2012 in export earnings. The production of this product mainly focused on upstream industries i.e. sawn timbers, plywood, veneer, wood molding, laminated boards, particleboards, MDF, woodchip, charcoal / briquette, laminated flooring and wood pellets. Timber downstream industries such as furniture that can generate high income have not been established yet in Sarawak. The furniture used in the state are still being carried from factories in Peninsular Malaysia or imported from other countries. With Permanent Forest & Forest Plantation covering 6 million ha and 2.8 million ha respectively, the Sarawak state government intends to increase the production of downstream timber industry equivalent to the existing industry in Peninsular. Timber downstream industries i.e. furniture & construction materials that generate high income have not established yet in Sarawak.
Cultivated Bambusa vulgaris of two and four-year old were harvested and studied for their anatomy and physical properties. The anatomy properties between the two age-group of bamboo were observed to have some degrees of variation. This showed that the bamboo anatomy structure has strong correlation with age. The frequency of vascular bundles was greater at the bottom and top portion than in the middle portion of both age-groups. There was no difference in vessel diameter between the two and four-year old culms at the middle of the culms wall thickness. The cell’s wall thickness of both parenchyma and fibre were greater in the 4 year-old than in the 2 year-old culms. In the physical aspect, basic density was found to be higher in the 4 year-old culms than in the 2 year-old by 5 to 8%, and increases from lower to upper internodes showing that there is a maturing process going on between the two age-group relative to the tissue type that they possess.
Anatomical of cell wall structure on Schizostachyum brachycladum examined. The harvested two-year-old and four-year-old bamboo culms segregated into the bottom, middle and top portions. The samples then undergo the Light Microscopy (LM), Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM) to determine their structure such as a vascular bundle, parenchyma, and sclerenchyma. Results show the surface of bamboo was visualized by LM to decide on their structural figure. In this part, 2-year age indicated that higher numbers of vascular bundle and average of mean compared to the 4-year S. brachycladum. Followed by a specific study of cell wall structure using SEM with highlighted 4-year S. brachycladum had more complex of morphology structure compared to the 2-year-old. Later on, TEM illustrated to shows most depth anatomically structure of bamboo such as middle lamella, primary and secondary walls.
The effectiveness of the hot oil treatment process on 15 year old cultivated Acacia hybrid was studied. Accelerated laboratory durability studies were conducted on the hot oil treated Acacia hybrid inoculated with fungi Coriolus versicolors, Gloeophyllum trabeum and Pycnoporus sanguineus. The logs of Acacia hybrid were harvested, segregated into bottom, middle and top portions, and later were oil-heat treated in an organic palm oil at temperatures of 180, 200 and 220°C for the duration of 30, 60 and 90 min. The wood samples that were dried and ground into sawdust was air-dried again before undergoing accelerated laboratory durability tests. Untreated samples were used as control. The durability of the wood increases with an increase in temperature and duration of the treatment. The hot oil treated samples could reduce the attack of G. trabeum from 20.89%, 20.94% and 21.29% in the control samples to 0.88-4.07%, 1.22-4.84% and 1.28-4.22% at bottom, middle and top portions, respectively. The attack of C. versicolors were reduced from 26.59%, 30.28% and 34.79% in the control samples to 2.89-9.41%, 3.88-16.84 and 4.27-17.34% at bottom, middle and top portions. However, the attacked of P. sanguineus were least effective with 31.42%, 36.33% and 36.55% in control samples to 3.26-12.55%, 4.67-15.36% and 4.69-19.22% at bottom, middle and top portions. Massive colonization of mycelia occurs in vessels of the untreated Acacia hybrid wood in comparison to the hot oil treated wood when observed through scanning electron microscope.
The study was carried out to determine the physical and mechanical properties of composite lumber made from cassava (Mahinot esculenta Crantz) and bamboo (Bambusa vulgaris) in different ratios which is 100% cassava with 0% bamboo, 75% cassava with 25% bamboo, 50% cassava with 50% bamboo, 25% cassava with 75% bamboo and 0% cassava with 100% bamboo. The tests samples for determining the strength properties were divided into two categories namely mechanical testing and physical testing. Basic density of the samples was carried out for physical testing. The lowest basic density was in samples with 100% cassava which is 0.49 g/cm3 and highest in samples with 100% bamboo which is 0.68 g/cm3. Two tests for the mechanical testing are bending test and compression test. In bending test, modulus of elasticity (MOE) and modulus of rupture (MOR) were both highest for samples with 100% bamboo which the reading of MOE was 16794.03 N/mm2 and 122.52 N/mm2 for MOR. Similar to the bending test, compression test is the highest for the samples with 100% bamboo which are 65.58 N/mm2. From statistical analysis, the basic density, static bending can compression strength give significant value at 95% confidence interval.
This study focussed on composite boards made from Elaeis guineesis empty fruit bunches (EFB). The EFB supplied by a smallholder oil palm planter in Kuala Krai, Kelantan. The fibre cutter and crusher were used in turning the EFB into smaller size particles. They were screened with four-tier sieve shaker used to remove the oversize particles and impurities present. Hardeners and wax added during the mixing process at 1% and 3%. Boards of three (3) different densities were produced using urea-formaldehyde as the bonding agent. The boards produced later conditioned in a chamber set at 20±2°C and 65% relative humidity. The testing procedure set by EN Standards and specifications were followed. The tests results showed the EFB composite boards possessed excellent physical and mechanical properties. The MOR, MOE and internal bonding of the boards were 22.91 N/mm2, 2059.56 N/mm2, and 0.98 N/mm2. The internal bonding for both edge and face screw withdrawal were 467.47 N/mm2, and 512.37 N/mm2 respectively. Boards with 700 g/cm3 density and 14% resin content met all the requirement needed according to standard exercised. Scanning electron microscope images of low-performance boards showed the resin and fibre in the board interacted closely, but voids appeared at the cross-section suggesting moisture penetrated the board via the open spaces and attacked the linkages existed, thus cause the board to have a low property. The thermal stability of the boards manufactured studied using the Thermogravimetric Analysis.