Displaying all 10 publications

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  1. Bachtiar, D., Sapuan, S.M., Zainudin, E.S., Khalina, A., Dahlan, K.Z.H.M.
    MyJurnal
    Thermal characterization of sugar palm fibre (SPF), reinforced high impact polystyrene (HIPS)
    composites, was studied by means of thermogravimetric analysis. The effects of alkaline treatment and compatibilizing agent on the thermal stability of the composites were evaluated. Alkaline treatment was carried out by soaking the fibres in 4 and 6% of NaOH solution, while treatment with compatibilizing agent was employed by adding 2 and 3% maleic anhydride-graft-polystyrene (MA-g-PS) to the composites. Both the treatments were aimed to improve the mechanical performance of the composites. From the study, the thermal stability of the treated composites was found to be higher than that of untreated composites. It is shown that the incorporation of sugar palm fibre influences the degree of thermal stability of the composites. The treatments on composites also contributed to shifting the peak temperature of degradation of the composites. In other words, there are strong chemical reactions between the components of the treated composites. The thermal stability of the composites, with alkaline treatment and compatibilizing agent, was found to be better as compared to those of the untreated composites.
  2. Misri, S., Ishak, M.R., Sapuan, S.M., Leman, Z.
    MyJurnal
    There are many contributions from synthetic fibres in the world of industrial composites over the years.
    However, they contain hazardous properties to humans causing irritation when exposed to the skin
    and eye. Inhalation of fibrous synthetic can cause lung cancer with its deadly effects. There have been
    studies and researches conducted on natural fibres to replace synthetic fibres as it is believed the latter
    are more environmental-friendly and pose less health risks to humans. The aim of this study was to
    investigate hoop tensile properties of the composite hollow shaft for different winding angles and PVC
    reinforcement produced via the filament winding technique. For this purpose, split-disk tests (according
    to ASTM D-2290 standard) were performed for the specimens produced with two different winding
    angles such as 45o and 90o winding angle. By determining the hoop tensile strength and modulus of
    these specimens, the effects of filament-winding processing parameter in winding angle were evaluated.
    Experiments successfully showed that the mechanical properties such as tensile properties of kenaf yarn
    fibre reinforced unsaturated polyester hollow tube at 90° and 45° winding angle with and without PVC.
    The value was 15% for the different winding angles and 25% for the different winding angles with and
    without PVC. The results indicate that 90° fibre winding angle kenaf yarn fibre unsaturated polyester with
    PVC has the highest hoop tensile strength compared with other composite specimens. The experiments concluded that the orientation on fibre angle has
    a significant impact on the hoop tensile strain,
    hoop tensile modulus and hoop tensile strength
    properties.
  3. Agung, E.H., Sapuan, S.M., Hamdan, M.M., Zaman, H.M.D.K., Mustofa, U.
    MyJurnal
    The properties of fibre-reinforced composites are dependent not only on the strength of the reinforcementfibre but also on the distribution of fibre strength and the composition of the chemicals or additivesaddition within the composites. In this study, the tensile properties of abaca fibre reinforced high impactpolystyrene (HIPS) composites, which had been produced with the parameters of fibre loading (30,40,50wt.%), coupling agent maleic anhydride (MAH) (1,2,3 wt%) and impact modifier (4,5,6 wt.%) weremeasured. The optimum amount of MAH is 3% and the impact modifier is 6% and these give the besttensile properties. Meanwhile, Differential Scanning Calorimetry (DSC) was used to study the thermalbehaviour within the optimum conditions of the composites. In this research, glass transitions temperature(Tg) of neat HIPS occurred below the Tg of the optimum condition of composites as the temperature ofan amorphous state. The endothermic peak of the composites was in the range of 430-4350C, includingneat HIPS. It was observed that enthalpy of the abaca fibre reinforced HIPS composites yielded belowthe neat HIPS of 748.79 J/g.
  4. Suriani, M.J., Aidy Ali, Sapuan, S.M., Khalina, A.
    MyJurnal
    This paper reviewed the aspect of fatigue approaches and analysis in a fibre reinforced composite materials which have been done by researchers worldwide. The aim of this review is to provide a better picture on analytical approaches that are presently available for predicting fatigue life in composite materials. This review also proposes a new interpretation of available theories and identifies area in fatigue of natural fibre reinforced composite materials. Thus, it was concluded there are still very limited studies on fatigue analysis of natural fibre reinforced composite materials, especially using non-destructive technique (NDT) methods and a new mathematical modelling on fatigue should be formulated.
  5. Siregar, J.P., Sapuan, S.M., Rahman, M.Z.A., Zaman, H.M.D.K.
    MyJurnal
    A study on the effects of alkali treatment and compatibilising agent on the tensile properties of pineappleleaf fibre (PALF) reinforced high impact polystyrene (HIPS) composite is presented in this paper. Thetensile properties of natural fibre reinforced polymer composites are mainly influenced by the interfacialadhesion between the matrix and the fibres. In this study, several chemical modifications were employedto improve the interfacial matrix-fibre bonding and this resulted in the enhancement of tensile propertiesof the composites. In this study, the surface modification of pineapple fibre with alkali treatments andcompatibilizer were used to improve the adhesion between hydrophilic pineapple fibre and hydrophobicpolymer matrix. There are two concentrations of NaOH treatments and compatibilizer used in this study,namely, 2 and 4 wt. %. The results show that the alkali treated fibre and the addition of compatibilisingagent in PALF/HIPS composites have improved the tensile strength and tensile modulus of the composites.
  6. Leman, Z., Ismail, N., Tai, S.S., Sapuan, S.M.
    ASM Science Journal, 2007;1(2):135-141.
    MyJurnal
    All relevant and essential data of an existing vehicle seat assembly line such as the operating time and processes, material handling system, workstation layout, bill of materials, equipment and hand tools, were collected and analyzed. The time standards for each of the vehicle seat assembly elements were established using work study techniques. A simulation approach was used to determine the productivity and effi ciency of the existing and proposed lines. Simulation technique was also used to determine and identify bottle-necks in both existing and proposed systems. Comparison of the existing assembly line and the proposed assembly line in terms of their productivity and effi ciency are also highlighted.
  7. Mostafa, Nawras H., Ismarrubie, Z.N., Sapuan, S.M., Sultan, M.T.H.
    MyJurnal
    The improvement of the composite material against fatigue loading is of a great interest. In this study, the classical lamination theory of laminated composite was developed in order to include the effect of fibre prestressing on the composite’s fatigue life when it was subjected to tension-tension fatigue loading. The biaxial fabric prestress term of the plain-weave composite (E-glass/polyester) was included in the theory and simplified. The overall tensile stress within the composite lamina was reduced by inducing compressive residual stress imparted from releasing the fibre pretension load. The fatigue life of the prestressed E-glass/polyester composite lamina was prolonged 36 times compared to the non-prestressed counterparts when the fabric was biaxially prestressed with 100 MPa.
  8. Jumaidin, R., Sapuan, S.M., Jawaid, M., Ishak, M.R., Sahari J.
    MyJurnal
    Modification of thermoplastic starch with other natural polymer is a promising research since the
    combination of both material will produce a fully green polymer with modified properties. The aim of
    this paper is to investigate the effects of agar on physical properties of thermoplastic sugar palm starch
    (SPS). Various types of thermoplasctic SPS based polymer were prepared by blending SPS and agar
    with the presence of glycerol as a plasticiser. Agar with various contents (10, 20, 30, and 40 wt%) were
    mixed with thermoplastic SPS via melt mixing before compression moulded into 3 mm mould plate.
    The prepared laminates were characterised for the moisture content, density, water absorption, thickness
    swelling and water solubility. Results showed that incorporation of agar has slightly increased the moisture
    content and water absorption capacity of the blends. Slight increment in thickness swelling was observed
    for thermoplastic SPS after incorporation with agar (40 wt%). Water solubility of thermoplastic SPS
    was slightly increased with incorporation of agar (40 wt%). Similar density was recorded for all ratios
    of agar, which indicated that the incorporation of agar did not influence the density of thermoplastic
    SPS. In conclusion, the incorporation of agar has
    slightly increased the hydrophilic behaviour of
    thermoplastic SPS.
  9. Hambali, A., Sapuan, S.M., Ismail, N., Nukman, Y., Abdul Karim, M.S.
    MyJurnal
    Nowadays, Concurrent Engineering (CE) is becoming more important as companies compete in the worldwide market. Reduced time in product development process, higher product quality, lower cost in manufacturing process and fulfilment of customers’ requirements are the key factors to determine the success of a company. To produce excellent products, the concept of Concurrent Engineering must be implemented. Concurrent Engineering is a systematic approach which can be achieved when all design activities are integrated and executed in a parallel manner. The CE approach has radically changed the method used in product development process in many companies. Thus, this paper reviews the basic principles and tools of Concurrent Engineering and discusses how to employ them. Similarly, to ensure a product development process in the CE environment to run smoothly and efficiently, some modifications of the existing product development processes are proposed; these should start from market investigation to detail design.
  10. Mohd Nurazzi, N., Khalina, A., Sapuan, S.M., Dayang Laila, A.H.A.M., Hanafee, Z., Rahmah, M.
    MyJurnal
    The growing interest, environmental consciousness and high performance demands on engineering have
    led to extensive research and development of new and improved materials. Among the most commonly
    used natural fibres are kenaf, oil palm, sugar palm, pineapple leaf fibre, flax, hemp, sisal, coir and jute.
    These fibres are used to reinforce thermoplastic polymer matrices such as polystyrene (PS), polypropylene
    (PP), polyethylene (PE) and polyvinyl chloride (PVC). Meanwhile, phenolic, unsaturated polyester vinyl
    ester and epoxy resin are for thermosetting polymer matrices. The objective of this paper is to solicit
    works that cover major class of natural fibres, thermosetting polymers matrices, which detail about
    unsaturated polyester resin and hybrid biocomposites industry.
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