In this study, the numerical simulation in a mixing vessel agitated by a six bladed Rushton turbine has
been carried out to investigate the effects of effective parameters to the mixing process. The study is intended to screen the potential parameters which affect the optimization process and to provide the detail insights into the process. Three-dimensional and steady-state flow has been performed using the fully predictive Multiple Reference Frame (MRF) technique for the impeller and tank geometry. Process optimization is always used to ensure the optimum conditions are fulfilled to attain industries’ satisfaction or needs (ie; increase profit, low cost, yields, etc). In this study, the range of recommended speed to accelerate optimization is 100, 150 and 200rpm respectively and the range of recommended clearance is 50, 75 and 100mm respectively for dual Rushton impeller. Thus, the computer fluid dynamics (CFD) was introduced in order to screen the suitable parameters efficiently and to accelerate optimization. In this study,