This paper reports on the preparation of magnetic lumen loaded handsheets from bleached and unbleached mixed tropical hardwood kraft pulps. The lumen coating technique is a physical approach whereby fillers were deposited inside the fibre lumen. In order to produce magnetically responsive fibres, magnetic fillers were loaded into the fibre lumen. The magnetic filler chosen was magnetite which is usually used to make mylar as found in a diskette. Low and high molecular weights of polyacrylamide (PAM) were used as retention aids. The effect of different molecular weight of PAM on filler content in the bleached and unbleached handsheets were studied. The results showed that the amount of fillers deposited in the pulp fibres increased with increasing molecular weight of PAM using both pulps. However the bleached pulps gave better lumen loading than the unbleached when using high molecular weight of PAM.
The mechanical strength of magnetic lumen loaded handsheets was reported to be lower than the unloaded handsheets. This effect is due to the deposition of filler inside the fiber lumen and some on the fibre surface which interfere with the fibre to fibre bonding. Hence, in order to improve the handsheets strength, cationic starch is used as a dry strength additive. In this study, mixed tropical hardwood pulps were used throughout the experiment. The magnetite particles were deposited in the fibre lumen via the lumen loading technique. The addition of cationic starch was found to increase the handsheet strength. However, it disturbed and influenced the location and distribution of the magnetic fillers. Some of the magnetite particles were observed to be displaced from the fiber lumen and pit apertures. The charges of the filler particles and cationic starch played an important role in producing charge repulsion and pulling effect which lead to filler dislocation.
Precipitated calcium carbonate fillers were loaded into the lumen of bleached mixed tropical hardwood pulp using polyethylenimine (PEI) and alum. Our results indicated that the addition of (PEI) increased the degree of loading of precipitated calcium carbonate (PCC) into the lumen of fibers. The degree of loading also increased with the addition of alum together with PEI. The mechanical strengths of the produced lumen loaded paper increased with the addition of PEI and alum. Meanwhile the mechanical strength without alum had slightly increased the mechanical strengths of the paper. Electron micrographs revealed that the PCC fillers were successfully loaded into the lumen of the fibers.
Mechanical strength, thermal conductivity and electrical breakdown of polypropylene/lignin/kenaf core fiber (PP/L/KCF) composite were studied. PP/L, PP/KCF and PP/L/KCF composites with different fiber and lignin loading was prepared using a compounding process. Pure PP was served as control. The results revealed that tensile and flexural properties of the PP/L/KCF was retained after addition of lignin and kenaf core fibers. Thermal stability of the PP composites improved compared to pure PP polymer. As for thermal conductivity, no significant difference was observed between PP composites and pure PP. However, PP/L/KCF composite has higher thermal diffusivity. All the PP composites produced are good insulating materials that are suitable for building. All PP composites passed withstand voltage test in air and oil state as stipulated in IEC 60641-3 except PP/L in oil state. SEM micrograph showed that better interaction and adhesion between polymer matrix, lignin and kenaf core fibers was observed and reflected on the better tensile strength recorded in PP/L/KCF composite. This study has successfully filled the gap of knowledge on using lignin and kenaf fibers as PP insulator composite materials. Therefore, it can be concluded that PP/Lignin/KCF has high potential as an insulating material.
The present work reports the biobleaching effect on OPEFB pulp upon utilisation of extracellular xylano-pectinolytic enzymes simultaneously yielded from Bacillus amyloliquefaciens ADI2. The impacts of different doses, retention times, pH, and temperatures required for the pulp biobleaching process were delineated accordingly. Here, the OPEFB pulp was subjected to pre-treatment with xylano-pectinolytic enzymes generated from the same alkalo-thermotolerant isolate that yielded those of higher quality. Remarkable enhanced outcomes were observed across varying pulp attributes: for example, enzyme-treated pulp treated to chemical bleaching sequence generated improved brightness of 11.25%. This resulted in 11.25% of less chlorine or chemical consumption required for obtaining pulp with optical attributes identical to those generated via typical chemical bleaching processes. Ultimately, the reduced consumption of chlorine would minimise the organochlorine compounds found in an effluent, resulting in a lowered environmental effect of paper-making processes overall as a consequence. This will undoubtedly facilitate such environmentally-friendly technology incorporation in the paper pulp industry of today.
In this review, the potential of natural fiber and kenaf fiber (KF) reinforced PLA composite filament for fused deposition modeling (FDM) 3D-printing technology is highlighted. Additive manufacturing is a material-processing method in which the addition of materials layer by layer creates a three-dimensional object. Unfortunately, it still cannot compete with conventional manufacturing processes, and instead serves as an economically effective tool for small-batch or high-variety product production. Being preformed of composite filaments makes it easiest to print using an FDM 3D printer without or with minimum alteration to the hardware parts. On the other hand, natural fiber-reinforced polymer composite filaments have gained great attention in the market. However, uneven printing, clogging, and the inhomogeneous distribution of the fiber-matrix remain the main challenges. At the same time, kenaf fibers are one of the most popular reinforcements in polymer composites. Although they have a good record on strength reinforcement, with low cost and light weight, kenaf fiber reinforcement PLA filament is still seldom seen in previous studies. Therefore, this review serves to promote kenaf fiber in PLA composite filaments for FDM 3D printing. To promote the use of natural fiber-reinforced polymer composite in AM, eight challenges must be solved and carried out. Moreover, some concerns arise to achieve long-term sustainability and market acceptability of KF/PLA composite filaments.
Oil palm empty fruit bunch (OPEFB) is considered the cheapest natural fiber with good properties and exists abundantly in Malaysia. It has great potential as an alternative main raw material to substitute woody plants. On the other hand, the well-known polymeric hydrogel has gathered a lot of interest due to its three-dimensional (3D) cross-linked network with high porosity. However, some issues regarding its performance like poor interfacial connectivity and mechanical strength have been raised, hence nanocellulose has been introduced. In this review, the plantation of oil palm in Malaysia is discussed to show the potential of OPEFB as a nanocellulose material in hydrogel production. Nanocellulose can be categorized into three nano-structured celluloses, which differ in the processing method. The most popular nanocellulose hydrogel processing methods are included in this review. The 3D printing method is taking the lead in current hydrogel production due to its high complexity and the need for hygiene products. Some of the latest advanced applications are discussed to show the high commercialization potential of nanocellulose hydrogel products. The authors also considered the challenges and future direction of nanocellulose hydrogel. OPEFB has met the requirements of the marketplace and product value chains as nanocellulose raw materials in hydrogel applications.