Radiation pre-vulcanised natural rubber latex (RVNRL) prepared by using gamma irradiation technique has many advantages over the conventionally prepared sulphur pre-vulcanised natural rubber latex (SPVL). Despite the fact that many potential latex dipped products can be made from RVNRL, little effort was made to fully commercialise the products because of the inferior strength of RVNRL products compared to SPVL products. An attempt was made to improve the tensile strength of RVNRL by combining both radiation and peroxide vulcanisation in order to ensure that the products will not tear or fail, and has sufficient stretch. Hexanediol diacrylate (HDDA) plays the main role as sensitizer during radiation vulcanisation and tert-butyl hydroperoxide (t-BHPO) as the co-sensitizer in peroxide vulcanisation. Pre-vulcanised natural rubber latex dipped films via hybrid radiation and peroxidation vulcanisations obtained showed tensile strength of 26.7 MPa, an increment of more than 15% compared to controlled film (22.5 MPa). Besides, the crosslink percentage of the rubber films also showed around 5% increment from 90.7% to 95.6%.
A safety evaluation test on human for latex films made from Radiation Prevulcanized Natural Rubber Latex (RVNRL) with sulfur-containing antioxidant was studied. Sulfur test has confirmed that there was sulfur compound presence in RVNRL derived from antioxidant used in this study. Two types of safety evaluation test were being adopted which are Patch Test and Modified Draize-95 test and this test proved that there is no clinical evidence on the presence of sulfur compound in RVNRL that may induce Type IV allergy in the unsensitized general user population. Both clinical test shows that the highest score value produced by test subjects is 1 and not exceed the allowable limit.
Peroxide pre-vulcanized natural rubber latex prepared by using gamma irradiation technique is an alternative over the conventionally prepared peroxide pre-vulcanized that used activator to promote the peroxide decomposition in natural rubber latex. Through this technique the problems aroused by some activators such as tends to darken the natural rubber latex film during the drying process can also be overcome. For this preliminary study, data obtained from crosslink density and mechanical measurements were used to evaluate the effectiveness of gamma irradiation in the vulcanization process. Increasing the quantity of tert-butyl hydroperoxide (t-BHPO) from 0.1 pphr to 0.3 pphr while the irradiation dose maintain at 12 kGy has successfully delivered peroxide vulcanized natural rubber latex films with average tensile strength, modulus @ 500% and modulus @ 700% around 15.33, 1.01 and 3.42 MPa, respectively. The effective pre-vulcanization irradiation dose with respect to maximum crosslinking density (85.8 %) was observed on film prepared at 0.1 pphr t-BHPO.