This study was conducted for the development of the green protection garments. For this purpose, laminate composite material was developed from Kevlar 29-ramie-unsaturated polyester resin. The aim of this study was to develop a solid body armour that meets the specific requirements of ballistic resistance. This composite is subjected to high impact loading. The target was shot using gas gun machine that is supported by camera hardware to capture the projectile speed. In order to achieve the goal of the research, several experiments were conducted with the aim to estimate the ballistic limit, maximum energy absorption, composite failure mode, life time rupture, target geometry, and environmental effect. The results of these experiments indicated that the maximum ballistic limit validated at impact speed is in the range of 250 m/s to 656.8 m/s for the second protection level. The targets are improved in term of the impact response with the increase in the relative humidity, i.e. the range of 50% ± 20%, whereas, reduction of resistance results in the increase of temperature. The range of temperatures was between 20oC and 70oC. A limited delamination was generated under multiple shots. Targets geometry plays a major role in increasing the impact response. Hence, the results present a high resistant impact for pairs from the panels with total thickness arrived to 15
mm ± 3 mm. This body armour is one of the most economical armour products, in which common materials are used in its production, particularly to reduce the amount of Kevlar, and this could further lead to a decrease in its production cost. On the other hand, this armour meets the ballistic threats under 623 m/s of 15 mm ± 3 mm target thickness and 837.5 m/s of 25 mm ± 2.mm. Thus, the armour is equivalent to the third level of protective ballistic limits in the National Institute of Justice (NIJ) standards.
Fire emergencies are threat to the occupants of a residential college. Some of the Malaysian residential colleges were built in the 1970s. Back then, the compliancy to Uniform Building By-law 1984 was not entirely practiced. This study aims to evaluate fire safety measures in selected residential colleges of a Malaysian University, which were built before 1984. This includes occupants’ level of awareness and knowledge of the occupants regarding fire safety measures. This study was conducted in selected residential colleges, built before 1984, which were named as A, B, C, and D Colleges. One new college building was selected to be the control variable, the E College. Survey questionnaires were given to 401 respondents to obtain information regarding the fire safety awareness and knowledge. Fire safety inspections were conducted to determine the level of fire safety protection systems in colleges and the documentation of emergency response plan were reviewed. From the study, the level of fire safety awareness among the occupants were higher compared to their fire safety knowledge. Fire safety inspection result indicated that overall buildings inspected complies with the local regulation while safety documentation reviews were satisfactorily adequate. Overall, the score for fire safety measures in all selected colleges were sufficient and in good condition. This study is significant for those in the field of safety and health practice pertaining to fire safety engineering and regulations, to plan for better and more efficient fire hazard and risk assessment.
Vinyl esters combine the best of polyesters and epoxies in terms of properties and processing. Without
complicating presence of reinforcing fibres, this study investigated the effects of catalyst amount, preheating time, molding temperature, and pressure on flexural and water absorption properties of cast vinyl ester (VE) using a factorial experiment. Longer preheating time enhanced the stiffness of VE, while higher molding pressure reduced the flexural modulus. All the four factors did not affect the flexural strength and elongation at the break of molded VE significantly. Using a high molding pressure also caused molded VE to have higher water absorption for a long water exposure period. Meanwhile, greater water absorption at bigger amount of catalyst and higher preheating temperature indicate possible interactions between these factors. The results suggest possible negative effects of high molding pressure through the increase in the network of micro-cracks, and thus lowering the integrity of cast VE sheets. Judicious selection of the process parameters was required in order to obtain good quality molded VE sheets and by extension fibre-reinforced VE composites. Molded VE-unsaturated polyester (UP) blend is a significantly different material which is 1.49 times stronger, 2.38 times more flexible, but it is 0.69 less stiff than neat VE and with significantly higher water absorption. The results obtained warrant for a further investigation in process optimization of VE molding and the use of VE-UP blend as a matrix for natural fibre-reinforced composites.
The aim of this paper was to describe the effects of treated sugar palm yarn fibre loading on the mechanical properties
of reinforced unsaturated polyester composites. Composites with varying fibre loads (10, 20, 30, 40 and 50 wt. %) were
prepared using a hand-layup process. The composites were tested for tensile, flexural and impact strength according to
ASTM D3930, ASTM D790 and ASTM D256 standards, respectively. The results showed that an increase in fibre loading
of up to 30 wt. % increased tensile strength (31.27 MPa), tensile modulus (4.83 GPa), flexural strength (58.14 MPa)
and modulus (4.48 GPa). Maximum loading can be attained at 40 wt. % of fibre loading for impact strength (38 kJ/
m2). The effectiveness of stress transfer mechanism through the fibre-matrix interaction, coupled with the optimization
of fibre loading in resisting fracture and failure, boosts the overall mechanical performance of sugar palm composite.
This study provides predictable flow behavior of a hybrid biocomposites made from kenaf/coir reinforced unsaturated polyester using the Moldflow software. A medium size electrical part has been chosen as a mold having multi-wall thicknesses and complex surfaces. Three different shapes of charges of the bulk molding materials were used and compressed into the mold part. The shapes of charges would be rectangular, cubic and cylindrical shapes. The results showed that rectangular charge took 0.2 seconds to fill up the part while the cubic and the cylindrical charges took 1.911 and 2.898 seconds respectively. After 70 seconds the conversion at nodes was more than 98% for all charges. On the other hand, the final densities were 1.88 ± 0.08 g/cm3 for all charges. The cubic charges showed a better temperatures distribution at flow front followed by rectangular, the last being the cylindrical charge, and the average shrinkage was 5-7% for the charges. The cubic shape showed good fibers orientation to the flow direction of the bulk materials followed by cylindrical charge while the rectangular charge showed poor orientation of fibers affected on the deflections, weld lines and air traps in the internal part. For the rectangular, the charge showed more critical weld lines and more air traps especially on the surface of the molded part and more deflections on the corner edges. But, the cubic charge showed the lowest deflections rate, air traps and weld lines defects.
Fibre reinforced composites have gained use in a variety of applications. The performances of these composites may suffer when the material is exposed to adverse environments for a long period of time. Kenaf fibre reinforced unsaturated polyester composites were subjected to water immersion tests in order to study the effects of water absorption on the mechanical properties. Composites specimens containing (10%, 20%, and 30%) weight percentages of fibre were prepared. Water absorption tests were conducted by immersing these specimens in a distilled water bath at 25oC for four months. The tensile properties of the specimens immersed in water were evaluated and compared with the dry composite specimens. A decrease in the tensile properties of the composites was demonstrated, indicating a great loss in the mechanical properties of the water-saturated samples compared to the dry samples. The percentage of moisture uptake was also increased as the percentage of the fibre weight increased due to the high cellulose content. The water absorption pattern of these composites was found to follow the Fickian behaviour.
Currently, there is a growing interest of using woven material in composite production for many applications such as
structural applications, non-structural applications, household utilities, parts for automobile, aerospace components,
flooring and ballistic laminate composites. The structure and properties of the woven fabric is very important as it dictate
the woven composite properties. The properties of yarn like linear density, twist factor and strength can influence most
of the woven fabric properties. Strength of woven fabric is one of the most important properties which make it superior
in final composite applications. In this study, the effects of linear density i.e. 500, 1000, 1500 and 2000 tex on physical
and mechanical properties of kenaf yarn were evaluated. The assessment on twist type, twist angle, yarn diameter, yarn
structure, fibre density, moisture content, water absorption and mechanical properties were carried out on kenaf yarns.
The yarn mechanical properties were tested on the tensile strength, Young’s Modulus and elongation. It was found that,
different linear density of yarn exhibited different behavior of yarn properties. Higher linear density yarn produced
wider yarn diameter compared to lower linear density yarn, resulting to higher fibre and moisture content yarn. Yarn
tensile strength has increased by 46% when linear density was changed from 500 to 2000 tex due to higher amount of
individual fibres. However, for Young’s Modulus, the values reduced as the yarn linear density increased due to several
factors including number of fibres and moisture content of yarn.
Plant fibers have become a highly sought-after material in the recent days as a result of raising environmental awareness and the realization of harmful effects imposed by synthetic fibers. Natural plant fibers have been widely used as fillers in fabricating plant-fibers-reinforced polymer composites. However, owing to the completely opposite nature of the plant fibers and polymer matrix, treatment is often required to enhance the compatibility between these two materials. Interfacial adhesion mechanisms are among the most influential yet seldom discussed factors that affect the physical, mechanical, and thermal properties of the plant-fibers-reinforced polymer composites. Therefore, this review paper expounds the importance of interfacial adhesion condition on the properties of plant-fiber-reinforced polymer composites. The advantages and disadvantages of natural plant fibers are discussed. Four important interface mechanism, namely interdiffusion, electrostatic adhesion, chemical adhesion, and mechanical interlocking are highlighted. In addition, quantifying and analysis techniques of interfacial adhesion condition is demonstrated. Lastly, the importance of interfacial adhesion condition on the performances of the plant fiber polymer composites performances is discussed. It can be seen that the physical and thermal properties as well as flexural strength of the composites are highly dependent on the interfacial adhesion condition.
In this study, it focused on empty fruit brunch (EFB) fibres reinforcement in polybutylene succinate (PBS) with modified tapioca starch by using hot press technique for the use of agricultural mulch film. Mechanical, morphological and thermal properties were studied. Mechanical analysis showed decreased in values of modulus strength for both tensile and flexural testing for fibres insertion. Higher EFB fibre contents in films resulted lower mechanical properties due to poor fibre wetting from insufficient matrix. This has also found evident in SEM micrograph, showing poor interfacial bonding. Water vapour permeability (WVP) shows as higher hydrophilic EFB fibre reinforcement contents, the rate of WVP also increase. Besides this, little or no significant changes on thermal properties for composite films. This is because high thermal stability PBS polymer show its superior thermal properties dominantly. Even though EFB fibres insertion into PBS/tapioca starch biocomposite films have found lower mechanical properties. It successfully reduced the cost of mulch film production without significant changes of thermal performances.
Researchers and companies have increasingly been drawn to biodegradable polymers and composites because of their environmental resilience, eco-friendliness, and suitability for a range of applications. For various uses, biodegradable fabrics use biodegradable polymers or natural fibers as reinforcement. Many approaches have been taken to achieve better compatibility for tailored and improved material properties. In this article, PBS (polybutylene succinate) was chosen as the main topic due to its excellent properties and intensive interest among industrial and researchers. PBS is an environmentally safe biopolymer that has some special properties, such as good clarity and processability, a shiny look, and flexibility, but it also has some drawbacks, such as brittleness. PBS-based natural fiber composites are completely biodegradable and have strong physical properties. Several research studies on PBS-based composites have been published, including physical, mechanical, and thermal assessments of the properties and its ability to replace petroleum-based materials, but no systematic analysis of up-to-date research evidence is currently available in the literature. The aim of this analysis is to highlight recent developments in PBS research and production, as well as its natural fiber composites. The current research efforts focus on the synthesis, copolymers and biodegradability for its properties, trends, challenges and prospects in the field of PBS and its composites also reviewed in this paper.
Large amount of sodium hydroxide (NaOH) is consumed to remove the protein content in chitin biomass during deproteinization. However, excessive NaOH concentration used might lead to the reduction of cost effectiveness during chitin extraction. Hence, the present study aimed to extract and evaluate the physicochemical properties of chitin and chitosan isolated from superworm (Zophobas morio) larvae using 0.5M-2.0M of NaOH. The extracted chitin and chitosan were subjected to Fourier Transform Infrared Spectroscopy (FT-IR), elemental analysis, Scanning Electron Microscope (SEM), Thermogravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC) and X-ray Diffraction (XRD). The 0.5M NaOH treatment resulted in the highest yield of chitin (5.43%), but produced the lowest yield (65.84%) of chitosan. The extracted chitin samples had relatively high degree of acetylation (DA) (82.39%-101.39%). Both chitin and chitosan showed smooth surface with tiny pores. The extracted chitin samples were confirmed as α-chitin based on the FT-IR and TGA. The chitin samples were amorphous with low degree of crystallinity. From TGA, the Chitosan 3 extracted was partially deacetylated. Both DPPH radical scavenging and ferric-chelating assay showed positive correlation with DD of chitosan isolates. However, the chitosan isolates were not fully dissolved, resulting in lower radical scavenging and ferric-chelating ability compared to commercial chitosan.
In this study, polybutylene succinate (PBS) was blended with five types of modified tapioca starch to investigate the effect of modified tapioca starch in PBS blends for food packaging by identifying its properties. Tensile and flexural properties of blends found deteriorated for insertion of starch. This is due to poor interface, higher void contents and hydrolytic degradation of hydrophilic starch. FTIR results show all starch/PBS blends are found with footprints of starch except OH stretching vibration which is absent in B40 blends. Besides, Broad O⁻H absorption in all specimens show that these are hydrogen bonded molecules and no free O⁻H bonding was found. SEM testing shows good interfacial bonding between PBS and starch except E40 blends. Therefore, poor results of E40 blends was expected. In TGA, a slightly weight loss found between 80 to 100 °C due to free water removal. Apart from this, insertion of all types of starch reduces thermal stability of blend. However, high crystallinity of starch/PBS blend observed better thermal stability but lower char yield. Starch A and B blends are suggested to be used as food wrap and food container materials while starch D blend is suitable for grocery plastic bags according to observed results.
In this review, the challenges faced by woven kenaf thermoset polymer composites in Malaysia were addressed with respect to three major aspects: woven kenaf reinforcement quality, Malaysian citizen awareness of woven kenaf thermoset composite products, and government supports. Kenaf plantations were introduced in Malaysia in the last two decades, but have generally not produced much kenaf composite product that has been widely accepted by the public. However, woven kenaf fiber enhances the thermoset composites to a similar degree or better than other natural fibers, especially with respect to impact resistance. Woven kenaf composites have been applied in automotive structural studies in Malaysia, yet they are still far from commercialization. Hence, this review discusses the kenaf fiber woven in Malaysia, thermoset and bio-based thermoset polymers, thermoset composite processing methods and, most importantly, the challenges faced in Malaysia. This review sets guidelines, provides an overview, and shares knowledge as to the potential challenges currently faced by woven kenaf reinforcements in thermoset polymer composites, allowing researchers to shift their interests and plans for conducting future studies on woven kenaf thermoset polymer composites.
A novel class of carbon nanotube (CNT)-based nanomaterials has been surging since 1991 due to their noticeable mechanical and electrical properties, as well as their good electron transport properties. This is evidence that the development of CNT-reinforced polymer composites could contribute in expanding many areas of use, from energy-related devices to structural components. As a promising material with a wide range of applications, their poor solubility in aqueous and organic solvents has hindered the utilizations of CNTs. The current state of research in CNTs-both single-wall carbon nanotubes (SWCNT) and multiwalled carbon nanotube (MWCNT)-reinforced polymer composites-was reviewed in the context of the presently employed covalent and non-covalent functionalization. As such, this overview intends to provide a critical assessment of a surging class of composite materials and unveil the successful development associated with CNT-incorporated polymer composites. The mechanisms related to the mechanical, thermal, and electrical performance of CNT-reinforced polymer composites is also discussed. It is vital to understand how the addition of CNTs in a polymer composite alters the microstructure at the micro- and nano-scale, as well as how these modifications influence overall structural behavior, not only in its as fabricated form but also its functionalization techniques. The technological superiority gained with CNT addition to polymer composites may be advantageous, but scientific values are here to be critically explored for reliable, sustainable, and structural reliability in different industrial needs.