At present, research in composite materials is being directed at using natural fibres instead of synthetic fibres. Kenaf which is extensively grown in the Far East including Malaysia, has been identified as a bast (stem) fibre with significant market potential. In this work, long and random kenaf fibres (non-woven mat form) were used in the as-received condition and alkalized with a 0.06M NaOH solution. They were combined with polypropylene thin sheets, sandwiched between layers of kenaf fibres and hot-pressed to form natural fibre composites. The mechanical properties of the composites were investigated to observe the effect of fibre alignment, fibre treatment and pre-irradiation method used. A general trend was observed whereby alkalized and long fibre composites gave higher flexural modulus and flexural strength compared with random mat and untreated fibres. The long fibre composites also gave a higher work of fracture. However, the correlation between fibre surface treatment and the work of fracture was less clear. Pre-irradiation on the polypropylene pellets and fibres before the composite is manufactured showed significant improvement on the flexural modulus and flexural strength. The bond performance test performed on the treated composites demonstrated good bonding and interfacial adhesion between the fibre and matrix. However, the method of moulding used need to be improved to optimize the performance of the composites.
Synthesis of palm oil based-urethane acrylate (POBUA) resins was carried out by acrylation of epoxidizedpalm oil (EPOP) using acrylic acid in the presence of a catalyst and followed by isocyanation to obtainthe POBUA. Using the monomer as a diluent in the formulation, 4% of photoinitiator and incorporationof organoclay (1-5% wt), nanocomposites were obtained upon UV irradiation. The X-ray DiffractoryXRD study revealed that the nanocomposites obtained were of the exfoliation type. The presence ofthe clay improved the hardness and did not affect the thermal stability. Similarly, it increased the glasstransition temperature Tg but reduced the modulus as the clay content was increased. The improvementof the tensile strength was only obtained when the clay concentration was 5 phr.
A laboratory scale test rig to treat simulated flue gas using electron beam technology was installed at the Alurtron EB-Irradiation Center, MINT. The experiment test rig was proposed as a result of feasibility studies conducted jointly by IAEA, MINT and TNB Research in 1997. The test rig system consists of several components, among others, diesel generator sets, pipe ducts, spray cooler, ammonia dosage system, irradiation vessel, bag filter and gas analyzers. The installation was completed and commissioned in October 2001. Results from the commissioning test runs and subsequent experimental work showed that the efficiency of flue gas treatment is high. It was proven that electron beam technology might be applied in the treatment of air pollutants. This paper describes the design and work function of the individual major components as well as the full system function. Results from the initial experimental works are also presented.
Effects of organoclay concentration on the properties of radiation crosslinked natural rubber (NR)/ ethylene vinyl acetate (EVA)/clay nanocomposites were investigated. The NR/EVA blend with a ratio of 40/60 was melt blended with different concentration of either dodecyl ammonium montmorillonite (DDA-MMT) or dimethyl dihydrogenated tallow quarternary ammonium montmorillonite (C20A). Composite of NR/EVA blend with unmodified clay (Na-MMT) was also prepared for comparison purposes. The composites were irradiated with electron beam (EB) at an optimum irradiation dose. The formation of radiation-induced crosslinking depends on the type and concentration of the organoclay used in the preparation of nanocomposites as measured by gel content. Changes in the interlayer distance of the silicate layers with the increase of organoclay concentration were shown by the XRD results. Variation in the tensile properties of the nanocomposites with the increase of organoclay concentration depends on the formation of crosslinking as well as reinforcement effect of the organoclay. Improvement in thermal stability of the NR/EVA blend was also observed with the presence of organoclay.
The combination of irradiation and biological technique was chosen to study COD, BOD5 and colour removal from textiles effluent in the presence of food industry wastewater. Two biological treatments, the first consisting a mix of non irradiated textile and food industry wastewater and the second a mix of irradiated textiles wastewater and food industry wastewater were operated in parallel. Reduction percentage of COD in textiles wastewater increased from 29.4% after radiation to 62.4% after further undergoing biological treatment. After irradiation, the BOD5 of textiles wastewater was reduced by 22.1%, but reverted to the original value of 36mg/1 after undergoing biological treatment. Colour had decreased from 899.5 ADMI to 379.3 ADM1 after irradiation and continued to decrease to 109.3 ADMI after passing through biological treatment.
The use of microemulsion in the development of nanoparticle based on acrylated palm oil product is demonstrated. Acr ylated palm oil microemulsions were prepared using ionic surfactant. Combination methods of emulsion polymerization and radiation crosslinking were applied to the microemulsion system for synthesizing nanoparticle. The ionizing radiat ion technique was introduced to generate a crosslinking reaction in the development of nanoparticle. The nanoparticle was evaluated in terms of particle diameter, surface charge, pH and conductance. Their image was captured using Tra nsmission electron microscopy (TEM). Results show that the size, charge and shape of the particles are influenced by c oncentration of surfactants, monomer concentration, radiation dose and time of storage. The study showed a promising method to produced nanoparticle. This nano-sized product has the potential to be utilized as controlled-drug-release-carrier.
Various palm oil (RBD Palm Olein) based urethane acrylate prepolymers (UPs) having different structures and molecular weights were synthesised from palm oil based polyols, diisocyanate compounds and hydroxyl terminated acrylate monomers by following established synthesis procedures described elsewhere. The products (UPs) were compared with each other in terms of their molecular weights (MW), viscosities and UV curing performances of pressure sensitive adhesives (PSA) UP based formulations. The molecular structure of diisocyanate compounds and hydroxyl acrylate monomers tend to determine the molecular weights and hence viscosities of the final products of urethane acrylate prepolymers (UP), whereas, the MW of the UP has no direct effects on the coatings and adhesive properties of UV curable UP based PSA.
In recent years, there are growing trends in using palm oil as raw materials in radiation curable resins production. In this study, the acrylated palm oil resins i.e. the EPOLA (epoxidized palm oil acrylate) and the POBUA (palm oil based urethane acrylate) were synthesized using two different systems, i.e. the 25 liter pilot scale reactor synthesis system and the 2 liter (L) laboratory scale reactor synthesis system through chemical processes known as acrylation and isocyanation. In this
paper, the property of the acrylated resins which were produced by these two systems were evaluated and compared between each other. Their properties were characterized using the Fourier transform infrared (FTIR) spectrophotometer for functional group identification; the gel permeation chromatography (GPC) for molecular weight (Mw) determination, the Brookfield viscometer for viscosity measurements, the acid values (AV) and the oxirane oxygen contents (OOC) analysis. As a result, the production process for both the 2 L and 25 L reactor system were found to be time consuming and the main advantages for the 25 L reactor was its higher productivity as compared with the 2 L reactor system with the same synthesis process parameters i.e. the temperatures and the experimental methods. Besides that, the 25 L reactor synthesis
process was found to be safe, easy to control and served unpolluted process to the environments. The final products, the acrylated palm oil resins were formulated into ultraviolet (UV) curable compounds before subjecting them under UVirradiation. As a result, the UV-curable palm oil resins showed potential uses as pressure sensitive adhesives, printing inks including overprint varnishes (OPV) and coatings.