Keluli karbon amat mudah terkakis dalam pelbagai persekitaran terutamanya dalam keadaan berudara lembap dan suhu tinggi. Oleh sebab itu, permukaan keluli karbon perlu dilindungi dengan bahan atau logam yang mampu menangani serangan kakisan yang agresif dengan membentuk lapisan oksida dan lapisan antara logam yang bersifat pelindung. Kajian ini dijalankan untuk menentukan mikrostruktur permukaan dan kekerasan salutan aluminium (Al) tulen yang telah dihasilkan melalui teknik celupan panas. Celupan panas dalam leburan Al tulen dilakukan pada suhu berbeza untuk mendapatkan lapisan salutan yang optimum. Keputusan teknik celupan panas menunjukkan dua lapisan utama terhasil iaitu lapisan luar Al dan lapisan dalam aluminit (Fe-Al). Manakala lapisan dalam aluminida terdiri daripada dua lapisan yang berbeza iaitu lapisan nipis luar FeAl3 dan lapisan tebal dalam Fe2Al5. Keputusan daripada ujian mikrokekerasan Vickers menunjukkan bahawa nilai kekerasan lapisan aluminida meningkat dengan peningkatan suhu leburan Al manakala lapisan Al tidak menunjukkan sebarang perubahan yang ketara.
Keberkesanan perencatan benziltrietilamonium klorida (BK) terhadap perlindungan kakisan keluli karbon di dalam 1 M asid asetik telah dianalisis dengan menggunakan kaedah ujian kehilangan berat. Matlamat kajian adalah untuk menilai tahap kecekapan perencatan BK berdasarkan perubahan nilai kepekatan perencat berkenaan dan suhu. Analisis kehilangan berat menunjukkan kadar kakisan keluli karbon berjaya dikurangkan dengan penggunaan kepekatan BK yang lebih tinggi dan nilai kecekapan perencatan BK mencapai sehingga 70%. Namun kadar kakisan didapati meningkat selari dengan peningkatan suhu. Analisis termodinamik mendapati perencatan BK berjaya mengurangkan proses pelarutan ion-ion logam melalui pembentukan lapisan filem nipis pada permukaan keluli karbon. Analisis juga menunjukkan sebatian BK berupaya menjerap pada permukaan keluli karbon melalui kedua-dua kaedah penjerapan fizikal dan kimia. Proses penjerapan BK pada permukaan keluli karbon didapati lebih menjurus kepada model isoterma penjerapan Langmuir. Analisis morfologi menggunakan mikroskop imbasan elektron turut mengesahkan berlakunya perencatan BK pada tapak permukaan keluli karbon. Keseluruhan kajian mendapati sebatian BK berupaya melindungi keluli karbon daripada mengalami kakisan di dalam medium asid asetik.
The effect of scan rate on the accuracy of corrosion parameter in evaluating the efficiency of rice straw extract as corrosion inhibitor has been studied via potentiodynamic polarization measurement. Scan rate in the range of low (0.1- 0.25 mV s-1), medium (0.5-1.0 mV s-1) and high (1.5-2.0 mV s-1) scan were carried out on the carbon steel in 1 M HCl. The corrosion parameters such as corrosion rate, polarization resistance and corrosion current density have been analyzed through Tafel polarization curve. High scan rate gave poor accuracy of corrosion parameter compared to medium and low scan. Medium scan at 1.0 mV s-1 has been chosen as the optimum scan rate due to the approached steady-state and small disturbance of charged current. As a result, the addition of rice straw extract in 1 M HCl has reduced the values of corrosion current density in both cathodic and anodic reactions signified the corrosion has been inhibited. The efficiency of rice straw extracts as a corrosion inhibitor offer good result as much as 86%.
Anticorrosive properties of nano silicate from paddy husk in salt medium was investigated via weight loss method, Tafel
polarization and impedance techniques. Prior to the corrosion test, the silica powder was obtained from burning the
rice husk and extended with a chemical treatment process. The size of silica powder was characterized via zeta sizer and
showed the amount of micro silica particle appear more than the nano size particle. Nano silica powder was produced
from the refluxing process of micro silica to enhance the good properties of silica particle. The corrosion inhibition
efficiency of nano silicate showed good inhibition with increased in inhibitor concentrations. Weight loss test exhibits
high inhibition as more than 80% even, immersed in the corrosive medium until 14 days. The nano silicate inhibitor
affected the anodic reaction as showed by Tafel plot analysis. Impedance results also correlated with other test as shown
by the large size of Nyquist semicircle which represents as high resistance of charge transfer. The surface morphology
of inhibited specimen showed a smooth surface after nano silicate inhibitor applied in the NaCl medium as observed
through scanning electron microscopy (SEM) and energy-dispersive x-ray spectroscopy (EDX).
Pengecilan saiz antarahubung dalam papan litar bercetak (PCB) membawa kepada migrasi elektrokimia (ECM) dan
kemudiannya menyebabkan litar pintas. ECM merupakan salah satu jenis kakisan yang ketara menjejaskan kebolehtahanan
kakisan kepada peralatan elektronik. Migrasi ini ialah fenomena ion logam bergerak dari satu kawasan ke kawasan yang
lain di dalam medium logam, menyebabkan endapan berlaku di bahagian katod logam ataupun aloi. Justeru, kajian ini
dijalankan untuk menentukan kelakuan kakisan melalui ujian titisan air (WDT) pateri bebas plumbum Sn-3.0Ag-0.5Cu
(SAC305) di dalam larutan natrium hidroksida (NaOH) yang berbeza kepekatan iaitu 0.05M, 0.1M, 0.5M dan 1.0M.
Purata masa-ke-kegagalan (MTTF) pateri SAC305 berkurangan apabila didedahkan kepada medium larutan NaOH
yang semakin tinggi kepekatannya. Pembentukan dendrit dikesan selepas kakisan pateri SAC305 akibat proses ECM dan
menyebabkan litar pintas. Hasil kakisan Cu(OH)2
dan SnO2 juga didapati terbentuk selepas pateri terkakis. Bopeng
kecil kelihatan terbentuk terutamanya pada kepekatan yang tinggi adalah disebabkan oleh perlarutan pada anod Sn.
Austenitic stainless steels of grade 304 were exposed to dry (Ar-75%CO2) and wet (Ar-75%CO2-12%H2O) environments at 700oC. This experimental setup involved horizontal tube furnace connected to CO2 gas and water vapour facilities. X-ray diffraction (XRD) technique, variable pressure-scanning electron microscope (VP-SEM) and optical microscope techniques were used to characterize the products of corrosion. The results of XRD showed that the phase of oxide layers consists of Cr2O3 and NiCr2O4 in dry CO2, meanwhile Fe2O3, Cr2O3, Fe0.56Ni0.34, Fe3O4 were identified in wet condition after 50 h. Adding 12%H2O in Ar-75%CO2 leads significantly in weight change occurred at 10 h exposure. However, after 20 h, the weight gain was decreased due to spallation of the oxide scale. The addition of water vapour accelerates the oxidation rate on the steel than that in dry condition. Morphologies and growth kinetics of these oxides vary with reaction condition. The oxidation behaviour at different times of exposure and the effect of water vapour were discussed in correlation with the microstructure of the oxides.
Ancaman biokakisan akibat aktiviti bakteria penurun sulfat (SRB) pada saluran paip keluli karbon dalam industri petroleum boleh menjejaskan kelancaran aliran pengangkutan minyak mentah dan meningkatkan kos pengoperasian. Usaha bagi melindungi keluli karbon serta pengawalan SRB masih memerlukan kajian yang berterusan. Dalam kajian ini, keberkesanan tetrametilamonium bromida (TMB), karboksimetil trimetilamonium (BTN) dan benzalkonium klorida (BKC) bagi melindungi keluli karbon di dalam persekitaran yang mengandungi SRB diuji melalui kaedah pengutuban elektrokimia dinamik (PED) dan morfologi keluli karbon dianalisis menggunakan mikroskop elektron imbasan. Analisis PED mendapati penggunaan TMB, BTN dan BKC masing-masing berupaya mengurangkan kadar kakisan sehingga 0.13, 0.56 dan 0.17 mm/thn berbanding 8.91 mm/thn pada larutan kawalan yang mengandungi SRB. Morfologi permukaan biofilem mengesahkan kadar pertumbuhan SRB serta hasilan metabolisme bakteria ini turut mengalami penyusutan. Kajian ini menunjukkan dua mekanisme kawalan kakisan didapati berlaku iaitu mekanisme perencatan kakisan melalui penjerapan sebatian amonium kuaterner pada permukaan keluli karbon serta berlakunya proses tindak balas mitigasi sebatian ini dengan bakteria SRB. Kesimpulannya, TMB, BTN dan BKC didapati berupaya melindungi keluli karbon daripada mengalami kakisan akibat aktiviti SRB.
The efficiency of cetyltrimethylammonium bromide (CTAB) to reduce the activity of consortium bacteria consisting of
sulphate-reducing bacteria (C-SRB) has been investigated on variable concentration by weight loss test, potentiodynamic
polarization and diffusion disk methods. C-SRB was isolated from tropical crude oil of Malaysian offshore. Biofilm analysis
was also evaluated by variable pressure scanning electron microscopy (VPSEM). Weight loss and potentiodynamic
polarization analyses showed that CTAB is able to inhibit the biocorrosion process and their inhibition efficiency had
reached to 85 and 65% at 300 ppm CTAB, respectively. Increasing of CTAB efficiency as a function of concentration was
also supported by diffusion disk analysis. Biofilm analysis showed that less of C-SRB and their metabolic by-product had
been observed. It was concluded that CTAB was able to reduce the C-SRB activity and prevent biocorrosion process on
carbon steel surface.
The performance of pipeline system used in petroleum industry is crucially declined by natural microbial activities and
demanding extra operational cost. Requirement on high capability of functional substances is attracting worldwide
research interest. The aim of this paper was to study the effectiveness of benzyltriethylammonium chloride (BTC) on
reducing the activity of a consortium bacteria consisting of sulfate-reducing bacteria (C-SRB). C-SRB was isolated from
tropical crude oil and enumeration of this consortium was measured by viable cell count technique. The effectiveness of
BTC was calculated from potentiodynamic polarization method and biofilm analysis was performed by scanning electron
microscope. The viable cell count technique indicated that the maximum growth of C-SRB was approximately 160 trillion
CFU/mL at 7 days incubation period. BTC was capable of reducing biocorrosion activity due to adsorption process and
mitigating SRB species. Biofilm analysis has proven that C-SRB activity is minimized due to less presence of bacterial
growth, extracellular polymeric substances and corrosion product. In conclusion, BTC is capable to inhibit C-SRB activity
on biocorrosion of carbon steel pipeline.