The liquefaction of oil palm empty fruit bunch (EFB) in phenol was carried out in the presence of sulfuric acid as a catalyst in the reflux condenser system. The effect of initial phenol input and EFB on liquefaction reaction was investigated by measuring the reaction yield, EFB residue and combined phenol. The initial ratio of phenol to EFB has the greatest influence on the residue and reaction yield. The liquefaction products consist of some liquid by products with high amount of OH groups. The amount of this byproduct is 0.5 time of the solid product (phenolic resin).
This paper reports on the preparation of magnetic lumen loaded handsheets from bleached and unbleached mixed tropical hardwood kraft pulps. The lumen coating technique is a physical approach whereby fillers were deposited inside the fibre lumen. In order to produce magnetically responsive fibres, magnetic fillers were loaded into the fibre lumen. The magnetic filler chosen was magnetite which is usually used to make mylar as found in a diskette. Low and high molecular weights of polyacrylamide (PAM) were used as retention aids. The effect of different molecular weight of PAM on filler content in the bleached and unbleached handsheets were studied. The results showed that the amount of fillers deposited in the pulp fibres increased with increasing molecular weight of PAM using both pulps. However the bleached pulps gave better lumen loading than the unbleached when using high molecular weight of PAM.
The mechanical strength of magnetic lumen loaded handsheets was reported to be lower than the unloaded handsheets. This effect is due to the deposition of filler inside the fiber lumen and some on the fibre surface which interfere with the fibre to fibre bonding. Hence, in order to improve the handsheets strength, cationic starch is used as a dry strength additive. In this study, mixed tropical hardwood pulps were used throughout the experiment. The magnetite particles were deposited in the fibre lumen via the lumen loading technique. The addition of cationic starch was found to increase the handsheet strength. However, it disturbed and influenced the location and distribution of the magnetic fillers. Some of the magnetite particles were observed to be displaced from the fiber lumen and pit apertures. The charges of the filler particles and cationic starch played an important role in producing charge repulsion and pulling effect which lead to filler dislocation.
Biofiber is used in the polymer based composite as a renewable resource due to its positive environmental benefits, biodegradable properties, low cost and high toughness. Biocomposite was fabricated using oil palm empty fruit bunch (EFB) as filler in phenolated EFB (PEFB) matrix. Phenolated EFB (PEFB) obtained from liquefaction of EFB in phenol was used as a biopolymer to replace novolak phenolic resin which is commonly used in composite materials. Sulfuric acid was used as a catalyst in the liquefaction reaction. The effect of thermal aging and blending ratio of PEFB matrix and EFB fibers on the mechanical properties of composites has been studied. The flexural data before and after thermal aging revealed the optimum amount of EFB filler is 50% . The result showed better compatibility between EFB and PEFB when compared with EFB and commercial novolak resin.
The functionalization of surface charges on oil palm empty fruit bunch (EFB) fibers was modified by grafted carboxylic
acid and polymer amine groups. Single and binary adsorption of Cu(II), Ni(II), Mo(VI) and As(V) were investigated
by competitiveness in the adsorbents. The mechanism of each metal ion was deliberately studied on kinetics-diffusion
(intraparticle diffusion) and isotherm adsorption models (Langmuir and Freundlich). Competitiveness of metal ions was
found in the selectivity of Cu(II) > Ni(II) and Mo(VI) > As(V) in the binary solution. The regeneration of adsorbents
was performed up to five cycles of an adsorption/desorption process and the reduction of adsorption performance was
less than 14.5%. Therefore, this promises low-cost adsorbents for metal ion uptake, showing potential for removal and
recovery in industrial wastewater treatment.
Natural rubber (NR) latex gloves are widely used as a very important barrier for healthcare workers. However, they
can still be perforated easily by sharp devices and instruments. The aim of this study was to investigate the effect of the
addition of graphene oxide (GO) to low-ammonia NR latex on its puncture resistance, mechanical properties and thermal
stability. GO was synthesized using modified Hummers’ reaction. The produced GO was mixed into the NR latex solution at
various doses (0.01-1.0 wt. %), followed by a coagulant dipping process using ceramic plates to produce film samples.
Puncture resistance was enhanced by 12% with 1.0 wt. % GO/NR. Also, the incorporation of GO improved the stress at
300% and 500%, the modulus at 300% and 500% and the tear strength of low-ammonia NR latex films.
A simple and green method was presented to embed TiO2 on regenerated cellulose membranes via cellulose dissolution-regeneration process. The physical, chemical and mechanical properties of the composite membranes were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier- Transform Infrared (FTIR), ultraviolet (UV) - visible spectroscopy and tensile test. The results indicated that cotton linter has been converted from cellulose I to cellulose II after the regeneration process, while the TiO2 nanoparticles embedded inside the membrane maintaining its original crystal structures. The TiO2 composite membranes possessed high ability of water absorption with total pore volume ranged from 0.45±0.01 to 0.53±0.02 cm3/g. The elongation at break of the prepared membranes increased 29% averagely from dry state to wet state. The tensile strength of the membranes remained at a minimum value of 0.50±0.03 MPa in wet state thus enabled the films to withstand in wet for long period of time under weak UV irradiation. The regenerated cellulose membranes with TiO2 performed well in photocatalytic activity while exhibiting distinct absorption abilities. This study provides a potential application in energy-saving decomposition system in which the dye compound can be easily removed via two simultaneous pathways: Absorption and photocatalytic decomposition.
Magnetic paper were prepared via the in situ synthesis method with ferrites in the presence of polyethylenimine (PEI). In this work, the thermomechanical pulp (TMP) fibers were used due to low percentage of collapse lumen and the large lumen size for optimum loading degree. Four cycles of the reaction were performed on the TMP fibers with pH values of 4-10. It was found that variation of pH value played an important role in the loading degree of pulp during synthesis process. The magnetic, morphological and structural properties of the magnetic paper obtained were reported. At the
optimum pH of 6.0, saturation magnetization was found to be 3.08 emu/g, remainance magnetization was 0.11 emu/g and coercive force was 12.64 Oe. The optimum loading degree was found to be 23.25%.
Precipitated calcium carbonate fillers were loaded into the lumen of bleached mixed tropical hardwood pulp using polyethylenimine (PEI) and alum. Our results indicated that the addition of (PEI) increased the degree of loading of precipitated calcium carbonate (PCC) into the lumen of fibers. The degree of loading also increased with the addition of alum together with PEI. The mechanical strengths of the produced lumen loaded paper increased with the addition of PEI and alum. Meanwhile the mechanical strength without alum had slightly increased the mechanical strengths of the paper. Electron micrographs revealed that the PCC fillers were successfully loaded into the lumen of the fibers.
Liquefactions of kenaf core wood were carried out at different phenol-kenaf (P/k) ratios. Characterizations of kenaf core wood liquefied residue were carried out to measure the degree of liquefaction. This provides a new approach to understand some fundamental aspects of the liquefaction reaction. Functional groups on the raw kenaf core wood and liquefied residue were examined using Fourier transform infrared spectroscopy (FTIR). The crystallinity index of the kenaf wood liquefied residue, which represents crystallinity changes of the cellulose component after the liquefaction process, was studied using X-ray diffraction (XRD). The surface morphology of the wood residue was observed using scanning electron microscopy (SEM). The thermal behavior of the residues was analyzed using thermogravimetric analysis (TGA). Abroad peak around 3450-3400 cm-1 representing OH stretching in lignin start to disappear as P/K ratio increases. The results showed that the higher the P/K ratio the greater the liquefaction of the lignin component in the kenaf core wood. The crystallinity index (CrI) on the kenaf liquefied residues increased with the increase in P/K ratio. SEM images showed that the small fragments attached on the liquefied kenaf residue surface were gradually removed as the P/K ratio was increased from 1.5/1.0 to 2.5/1.0, which is mainly attributed to the greater chemical penetration toward reactive site of the kenaf fibres. Residue content decreased as the P/K ratio increased from 1.5/1.0 to 2.5/1.0. TGA results showed the increase of heat resistance in the residue as the P/K ratio was increased.
Hydrogels were produced from cellulose derived from kenaf core powder with weight average molecular weight of cellulose was 1.68 x 105 and was dissolved in NaOHlurea solvent at -13°C. To obtain the optimal dissolving parameters, different percentage of NaOH, urea and kenaf core cellulose was used to study the degree of dissolution and formation of hydrogel. From the results obtained, it was found that the ratio of 6% NaOHI4% urea and 2% cellulose produced a good hydrogel. uv-Vis spectroscopy and xRD analysis were performed to analyze the transparency and crystallinity index of the cellulose solution and hydrogel, respectively. It showed that the hydrogel with the highest degree of solubility gave highest transparency due to the reduction of cellulose crystallinity as a result of the dissolution process. XRD analysis results showed the crystallinity of cellulose from kenaf core decreased by 70% after dissolution and hydrogel formation. Samples with 4% urea possess highest water content of 73% and decreased with increasing urea content.
Solvolysis liquefaction of soda lignin in the presence of various transition metal sulfide catalysts was studied to investigate the catalyst effects on the oil and gas yields, conversion rate and higher heating value (HHV) of oil. Nanosized copper sulfide, iron sulfide and molybdenum sulfide were successfully synthesized via a simple hydrothermal method under reaction temperature 200°C for 90 min. The addition of transition metal sulfide based catalysts (CuS, MoS2 and FeS2) enhanced both production of the oils and gas and the higher heating value (HHV) of oil products. A high oil and gas yields of 82.1% and 2890 cm3 was obtained with MoS2 at 250°C for 60 min. Elemental analyses for the oils revealed that the liquid products have much higher heating values than the crude soda lignin powder.
Nano sized copper sulfide, iron sulfide and molybdenum sulfide were successfully synthesised via a simple hydrothermal method. Sodium thiosulfate pentahydrate (Na2S2O3×5H2O) and hydroxylamine sulfate ((H3NO)2×H2SO4) were used as the starting materials and reacted with the transition metal source at 200oC for 90 min. The products were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX) and Fourier transform infrared spectroscopy (FTIR). Spherical shape CuS and FeS2 nanoparticles with high crystallinity were successfully produced. The transmission electron micrographs revealed the well-dispersibility of the produced nanoparticles. Scanning electron micrograph showed the MoS2 nanoparticles possessed a spherical shape with sheet-like structure covering on the outer surface of the particles.
In this study, cellulose nanocrystals (CNC) were produced using acid hydrolysis method. Kenaf core was pretreated with 4
wt. % sodium hydroxide (NaOH), followed by bleaching using 1.7 wt. % sodium chlorite (NaClO2
) in acetate buffer. The
bleached fiber was acid hydrolyzed for 45 and 55 min using 64 wt. % sulfuric acid (H2
SO4
). The size distribution of the
CNC segregated via differential centrifugation with different speed was also investigated. The CNC suspension obtained
was centrifuged at 3000, 6000, 9000 and 12000 rpm. The resultant CNC suspension collected was characterized using
Fourier transform infrared (FTIR) analysis, X-ray diffraction (XRD) and transmission electron microscopy (TEM). FTIR
results showed the progressive removal of non-cellulosic constituents for each subsequent treatment. It also showed that
the CNC produced after hydrolysing for 55 min has the highest degree of crystallinity (81.15%). CNC produced from acid
hydrolysis process of 45 min have lengths between 50 and 270 nm while CNC produced from acid hydrolysis process of
55 min have length around 40 to 370 nm.
Proses pencecairan lignin soda telah dilakukan dengan menggunakan fenol dengan nisbah 1:3. Proses dilakukan selama 90 minit pada suhu 130oC dalam keadaan refluk. Hasil pencecairan iaitu pemfenolan lignin (PL) telah dianalisis dengan Spektrometer Inframerah Transformasi Fourier (FTIR), reometer dan analisis termogravimetri (TGA). Sampel yang disintesis dengan menggunakan asid hidroklorik sebagai mangkin memberikan keputusan yang terbaik. Analisis FTIR menunjukkan kehadiran kumpulan berfungsi yang signifikan seperti gelang aromatik, alkohol dan karbonil. Kesemua sampel PL mematuhi persamaan Arhenius dan bersifat pseudo-plastik. Peratus kehilangan berat sampel dan kadar penguraian sampel PL dipengaruhi oleh jenis mangkin yang digunakan. Sampel PL yang disintesis dikelaskan sebagai biopolimer resin fenolik.
Different type of fibers which is EFB and KC were liquefied in phenol with the presence of sulphuric acid as a catalyst. The liquefied residue was characterized by using Fourier transform infrared (FTIR) to determine the functional groups presents in both residues, X-ray diffraction (XRD) to determine the degree of crystallinity in the residue, thermogravimetric analysis (TGA) to analyze the thermal properties of the residue and scanning electron microscope (SEM) to investigate the structure and morphology of the residue. Phenol-to-EFB/KC ratio shows great effect on the amount of residue in the liquefaction process. Peak appearance can be observed in the FTIR analysis at 810 and 750 cm-1 which is attributed to the para and meta benzene, respectively or to be specific its associated to the p-alkyl phenol and m-alkyl phenol. In the XRD analysis, CrI of lignocellulosic materials increased after liquefaction process. Liquefaction process caused chemical penetration across the grain of the fiber, thus the fiber bundles started to separate into individual fibers shown in the SEM micrograph and the weights lost curve for both liquefied EFB and KC experienced three region decompositions.
Incorporation of silver nanomaterial into polymer matrix can further accomplished their potential usage in real life
applications. In our previous study, silver nanoparticles (AgNPs) and silver-graphene oxide nanocomposites (AgGO)
were prepared via a rapid microwave-assisted method. Hereby, the as-synthesized AgNPs or AgGO was dispersed in a
chitosan solution. Subsequently, the resultant mixture solution was further coagulated in a coagulation bath containing
sodium hydroxide via a neutralization process. This resulted in the formation of spherical-shaped chitosan beads.
The structure of the beads showed that the chitosan beads embedded with AgGO exhibited a more porous structure as
compared to the plain chitosan beads. Furthermore, the chitosan beads containing AgNPs or AgGO were tested for
their antibacterial activity against Escherichia coli and Staphylococcus aureus. The antibacterial results indicated that
the silver nanomaterial contained chitosan beads could effectively inhibit the growth of both E. coli and S. aureus as
compared to the bare chitosan beads. The produced chitosan nanocomposite envisioned that can be potentially employed
for water disinfection purpose.
Oil palm empty fruit bunch (EFB) fibres were pretreated by gamma irradiation followed by sodium carbonate (Na2
CO3
)
before the acid hydrolysis process to produce reducing sugars using diluted sulphuric acid (H2
SO4
). In this study, EFB
fibres were irradiated at different doses, i.e. 0, 100 and 200 kGy. Meanwhile, the gamma irradiated sample were then
subjected to Na2
CO3 pretreatment with 0 and 5% total titratable alkali (TTA). The effect of the pretreatment using gamma
irradiation and Na2
CO3
on the physical and chemical properties of the EFB fibres and the yield of the reducing sugar
obtained from the acid hydrolysis process was investigated. The obtained results showed that the content of holocellulose
was increased significantly with the increase of irradiation doses combined with Na2
CO3 pretreatment, whereas lignin
content of the EFB was decreased. The gamma irradiation and Na2
CO3 pretreatment resulted in structure breakage
and removal of silica of EFB fibres which can be due to the swelling of the fibres. A synergistic effect between gamma
irradiation and Na2
CO3 was observed, in which the yield of reducing sugars was increased by combining the gamma
irradiation and Na2
CO3 pretreatment.
Natural fibre is known useful in many applications however, the existing fibre treatment method able to reduce its overall properties. In this study, a new, simple and cost-effective fibre coating treatment method was developed which was able to improve the physical and morphological properties that open a new path for natural based materials to be used in a more robust application. The physical and morphological properties of various coated kenaf fibres were analysed to comprehend the cutting behaviour of coated fibres after subjected to the pulverisation process. The kenaf fibres were individually immersed in 1:4, 1:5 and 1:6 epoxy to acetone coating solutions prior cured, and pulverised consecutively using 5 mm, 1 mm, 0.5 mm and 0.25 mm mesh sizes aperture. The morphological characteristic was analysed using polarised optical and scanning electron microscope. The result showed that 1:6 coating ratio solution able to effectively coat the fibres’ aspect ratio that forming individual coated fibre which in long length pulverised fibres. Moreover, the low viscous 1:6 solution able to penetrate inside fibre structure that supported by density and fibre crosssection analysis compare to the other solutions. In future, this analysis is crucial to give insight on the coated fibres behaviour after subjected to the mechanical means of cutting process that later relates to the reinforcing mechanism in the composite samples.
Cellulose was extracted from kenaf core pulp (KCP) by a series of bleaching processes (D) and alkali treatment (E) in the sequence of (DEED) and pretreated with acid hydrolysis in room temperature for 6 hours. The pretreated and non-treated cellulose were dissolved in lithium hydroxide/urea (LiOH/urea) and subsequently used to produce cellulose membrane cross linked with various percentages of glyoxal from 2.5 to 20%. The effects of acid hydrolysis pretreatment on solubility, crystallinity and morphology were investigated. The acid hydrolysis pretreatment leads to higher solubility of the cellulose solution. The formation of cellulose II and crystallinity index of the cellulose membrane were examined by X-ray diffraction (XRD). Cellulose membrane without acid hydrolysis pretreatment cross linked with higher percentage of glyoxal has higher tensile strength compared with the treated cellulose.