In high-voltage (HV) insulation, electrical trees are an important degradation phenomenon strongly linked to partial discharge (PD) activity. Their initiation and development have attracted the attention of the research community and better understanding and characterization of the phenomenon are needed. They are very damaging and develop through the insulation material forming a discharge conduction path. Therefore, it is important to adequately measure and characterize tree growth before it can lead to complete failure of the system. In this paper, the Gaussian mixture model (GMM) has been applied to cluster and classify the different growth stages of electrical trees in epoxy resin insulation. First, tree growth experiments were conducted, and PD data captured from the initial to breakdown stage of the tree growth in epoxy resin insulation. Second, the GMM was applied to categorize the different electrical tree stages into clusters. The results show that PD dynamics vary with different stress voltages and tree growth stages. The electrical tree patterns with shorter breakdown times had identical clusters throughout the degradation stages. The breakdown time can be a key factor in determining the degradation levels of PD patterns emanating from trees in epoxy resin. This is important in order to determine the severity of electrical treeing degradation, and, therefore, to perform efficient asset management. The novelty of the work presented in this paper is that for the first time the GMM has been applied for electrical tree growth classification and the optimal values for the hyperparameters, i.e., the number of clusters and the appropriate covariance structure, have been determined for the different electrical tree clusters.
Six impact energy values, ranging from 2.5 J to 10 J, were applied to study the impact properties of neat epoxy and bamboo composites, while six impact energy values, ranging from 10 J to 35 J, were applied on bamboo/glass hybrid composites. Woven glass fibre was embedded at the outermost top and bottom layer of bamboo powder-filled epoxy composites, producing sandwich structured hybrid composites through lay-up and molding techniques. A drop weight impact test was performed to study the impact properties. A peak force analysis showed that neat epoxy has the stiffest projectile for targeting interaction, while inconsistent peak force data was collected for the non-hybrid composites. The non-hybrid composites could withstand up to 10 J, while the hybrid composites showed a total failure at 35 J. It can be concluded that increasing the filler loading lessened the severity of damages in non-hybrid composites, while introducing the woven glass fibre could slow down the penetration of the impactor, thus lowering the chances of a total failure of the composites.
To date, the mechanical performance of kenaf composites is still unsatisfied in term of its mechanical performance. Therefore, research focuses on kenaf composites fabrication through the selection of polymer resin, including epoxy, polypropylene, and polylactic acid. The incorporated kenaf fibre at 10 wt % to 40 wt % loadings was conducted using injection and a compression moulding process. The compressed materials indicated high tensile strength at 240 MPa compared to inject materials (60 MPa). Significant improvement on impact strength (9 kJ/m2) was due to the unpulled-out fibre that dispersed homogenously and hence minimize the microcrack acquire. Meanwhile, high flexural strength (180 MPa) obtained by kenaf/epoxy composites due to the fibre orientate perpendicular to the loading directions, which improve its mechanical properties. The findings indicate that the kenaf fibre reinforced thermoset materials exhibit better mechanical properties as a function to the battery tray applications.
This paper presents the study of mechanical properties of short random oil palm fibre reinforced epoxy (OPF/epoxy) composites. Empty fruit bunch (EFB) was selected as the fibre and epoxy as the matrix. Composite plate with four different volume fractions of oil palm fibre was fabricated, (5 vol%, 10 vol%, 15 vol% and 20 vol%). The fabrication was made by hand-lay up techniques. The tensile and flexural properties showed a decreasing trend as the fibre loading was increased. The highest tensile properties was obtained for the composite with fibre loading of 5 vol% and there were no significant effect for addition of more than 5 vol% to the flexural properties. Interaction between fibre and matrix was observed from the scanning electron microscope (SEM) micrograph.
Vinyl esters combine the best of polyesters and epoxies in terms of properties and processing. Without
complicating presence of reinforcing fibres, this study investigated the effects of catalyst amount, preheating time, molding temperature, and pressure on flexural and water absorption properties of cast vinyl ester (VE) using a factorial experiment. Longer preheating time enhanced the stiffness of VE, while higher molding pressure reduced the flexural modulus. All the four factors did not affect the flexural strength and elongation at the break of molded VE significantly. Using a high molding pressure also caused molded VE to have higher water absorption for a long water exposure period. Meanwhile, greater water absorption at bigger amount of catalyst and higher preheating temperature indicate possible interactions between these factors. The results suggest possible negative effects of high molding pressure through the increase in the network of micro-cracks, and thus lowering the integrity of cast VE sheets. Judicious selection of the process parameters was required in order to obtain good quality molded VE sheets and by extension fibre-reinforced VE composites. Molded VE-unsaturated polyester (UP) blend is a significantly different material which is 1.49 times stronger, 2.38 times more flexible, but it is 0.69 less stiff than neat VE and with significantly higher water absorption. The results obtained warrant for a further investigation in process optimization of VE molding and the use of VE-UP blend as a matrix for natural fibre-reinforced composites.
This is a review of studies on various types of paper-based epoxy composites currently being designed and developed for technological use. The concept of designing composite materials is very significant for small to large industry and it is important where initiation of repairing work is now being considered for engineering applications. This composite material is of interest due to its advantages compared with others, including low environmental effects and low cost for a wide range of works. This review aims to provide an overview of morphological, physical and mechanical properties of various paper sheetsbased epoxy composites and details of achievements made. From this approach, this paper also presents the preliminary study of SEM results of paper sheets-based epoxy composites designed for repairing work applications. It has been found that a well-arranged laminated paper sheet layers could help the bond strength with epoxy matrix. Thus, this paper sheet-based epoxy composite can be considered as an easiest way, cheap and biodegradable that can be used for various small repairing works in structural and automotive applications.
The enhancement of microwave absorbing properties in nickel zinc ferrite (Ni0.5Zn0.5Fe2O4) via multiwall carbon nanotubes (MWCNT) growth is studied in this research work. Ni0.5Zn0.5Fe2O4 was initially synthesized by mechanical alloying followed by sintering at 1200 °C and the microstructural, electromagnetic and microwave characteristics have been scrutinized thoroughly. The sintered powder was then used as a catalyst to grow MWCNT derived from chemical vapor deposition (CVD) method. The sample was mixed with epoxy resin and a hardener for preparation of composites. The composite of multi-walled carbon nanotubes/Ni0.5Zn0.5Fe2O4 shown a maximum reflection loss (RL) of -19.34 dB at the frequency and bandwidth of 8.46 GHz and 1.24 GHz for an absorber thickness of 3 mm for losses less than -10 dB. This acquired result indicates that multi-walled carbon nanotubes/Ni0.5Zn0.5Fe2O4 could be used as a microwave absorber application in X-band.
Renewable materials have some bearing on the environment and have since increased research works related to polymer composites. This work was conducted to investigate the effects of interwoven kenaf fibres and the use of kenaf fibres in composites. In this research, interwoven between kenaf and polyethylene terephthalate (PET) was prepared and epoxy was used as the polymer matrix to form composites. The kenaf fibre composites with various kenaf fibre contents (2, 5, 8, and 10 wt %) interwoven with (PET) fibres were prepared by using open mould method. The properties of kenaf/PET/epoxy composites (KPTE) were studied. The kenaf fibre composites characterization was determined based on their mechanical properties, water absorption, morphology and thermal properties. The tensile strength test was performed using Testometric machine. The finding shows that the strength increases as the amount of kenaf fibres in the composites increases. The composites with 10% kenaf fibres interwoven PET displayed the highest tensile strength (85.3 ± 2.9 MPa) while unfilled epoxy show the lowest tensile strength (64.1 ± 16.5 MPa). The addition of kenaf fibres minimally increases the water absorption up to about 1.4%. The increases of kenaf fibres also reduces the overall thermal stability of the composites compared to the PET and epoxy resin composites. The morphology properties of KPTE composites support the tensile properties surface of the composites. This study assists to propose the kenaf fibres as a potential filler for properties improvements in epoxy-based composites contributing to the development of another environment-friendly material.
The use of the colloidal-gold technique in electron microscopy immunocytochemistry has provided important information on the in situ localisation of intracellular antigens. We have developed a post-embedding technique for prolactin localisation on resin-embedded human pituitary tissue sections by the use of the protein-A gold conjugate. Human pituitary tissue obtained at autopsy was processed for electron microscopical study without post-osmication and then embedded in Epon. The indirect immunoperoxidase method was used for light microscopical targetting of lactotroph cells for subsequent electron microscopical antigen localisation. Ultra-thin sections were labelled with human anti-human prolactin followed by protein-A gold conjugate. Specific labelling was observed over secretory granules with a density of 15-30 particles per granule, as determined by the Quantimet 570 image analysis system. This technique provides a means of studying the pathophysiology of hormonal secretion at ultrastructural level and can be a useful tool in diagnostic and research investigations.
Carbon fiber reinforced epoxy (CFRE) is commonly been used in automotive and aviation industries. However, CFRE composite exhibits the problem of adherence between fiber and matrix. The interface between carbon fiber (CF) and epoxy becomes a weak zone and leads to the debonding defect of fiber and low mechanical properties of composites. The main focus of this study is to fabricate CFRE using carbon nanotubes (CNTs), as the hybrid reinforcement with CF. Ultrasonic method is used to disperse CNTs in distilled water for 20 minutes, followed by deposition of CNTs on CF using electrophoretic deposition (EPD) technique. Hand lay-up assisted vacuum bagging is employed to fabricate CNTs/CF/Epoxy composite. From morphologies, surface topography and peel off testing, it can be confirmed that 30 minutes deposition allowed more CNTs to deposit on CF. The flexural properties shows that 30 minutes deposition inherited high flexural strength, 67.4 MPa and modulus, 8490 MPa.
In this study, graphene oxide (Go) filled epoxy nanocomposites were prepared using hot pressed method. The GO was produced using modified Hummers' method. The produced GO at different compositions (0.1, 0.3 and 0.5 wt%) were mixed with epoxy before the addition of hardener using ultra-sonication. The produced epoxy nanocomposites were characterized in terms of mechanical and thermal properties. The mechanical properties of the nanocomposites were significantly enhanced by the addition of GO. About 50% of increment in the flexural strength of the composite sample filled with 03 wt% of GO as compared to the neat epoxy sample. However, only slight improvement in the impact strength of the composite were obtained by adding 0.1 wt% of GO.
The effects of hole size on open hole tensile properties of Kevlar-glass fibre hybrid composite laminates were thoroughly investigated in this work. Woven Kevlar/glass fibre epoxy composite laminates were fabricated using hand lay-up and vacuum bagging technique. Specimens of five different hole size (1 mm, 4 mm, 6 mm, 8 mm and 12 mm) were carefully prepared before the tensile test was performed according to ASTM D5766. Results indicated that hybridizing Kevlar to glass fibres improved tensile strength and failure strain of hybrid composite specimen. In addition, increasing the hole size reduced strength retention of the hybrid specimen from 96% for 1 mm hole size to 62% and 44% for 6 mm and 12 mm, respectively. Fractography analysis showed that several types of failure mechanisms were observed such as brittle failure, ductile failure, fibre breakage, delamination and fibre-matrix splitting. It is concluded that as hole size increased, failure behaviour changed from a matrix dominated failure mode to a fibre-dominated failure mode.
Corrosion is a natural deterioration process that destructs metal surface. Metal of highly
protected by passivation layer such as Stainless Steel 316L also undergoes pitting corrosion
when continuously exposed to aggressive environment. To overcome this phenomenon, application
of epoxy based coating with addition of zinc oxide- poly (3,4-ethylenedioxythiophene)
doped with poly (styrene sulphonate) hybrid nanocomposite additive was introduced as
paint/metal surface coating. The compatibility between these two materials as additive
was studied by Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD),
Field Emission Scanning Electron Microscopy/Energy-Dispersive X-ray spectroscopy (FESEM/EDX)
and Transmission Electron Microscopy (TEM) analysis. The effect of nanocomposite
wt.% in epoxy based coating with immersion duration in real environment on corrosion
protection performance was analyzed through potentiodynamic polarization analysis. The
main finding showed that addition of hybrid nanocomposite had increased corrosion protection
yet enhanced corrosion process when excess additives was loaded into epoxy coating.
Addition of 2 wt.% ZnO-PEDOT:PSS was found significantly provided optimum corrosion
protection to stainless steel 316L as the corrosion rate for 0 day, 15 days and 30 days of
immersion duration is 0.0022 mm/yr, 0.0004 mm/yr and 0.0015 mm/yr; respectively.
Liquid natural rubber (LNR) was functionalized into liquid epoxidized natural rubber (LENR) and hydroxylated LNR (LNROH)
via oxidation using a Na2
WO4
/CH3
COOH/H2
O2
catalytic system. Microstructures of LNR and functionalized LNRs
were characterized using Fourier Transform Infrared (FTIR) and Nuclear Magnetic Resonance (NMR) spectroscopies. The
effect of CH3
COOH, H2
O2
, Na2
WO4
, reaction time and temperature. reaction time and temperature on epoxy content were
investigated. LNR-OH was obtained when oxidation reaction was conducted at a longer reaction time, higher temperature
or excess amount of catalyst. Thermogravimetric analysis (TGA) reported the thermal behavior of functionalized LNRs.
Molecular weight and polydispersity index (PDI) were determined using gel permeation chromatography (GPC).
This study was carried out to investigate the effect of adding 1 vol% of multi-walled carbon nanotubes (MWCNT) into
woven kenaf/epoxy laminated composites on their flexural properties and to compare between two techniques used to
incorporate MWCNT into the composite which are spraying and solution techniques. Furthermore, the effect of MWCNT
addition in woven glass/woven kenaf/epoxy hybrid composites at the same filler concentration on the flexural properties
were also investigated. All the laminated composites with and without MWCNT were fabricated using vacuum bagging
method. The flexural properties of the composite samples with and without MWCNT were evaluated by applying threepoint
bending test. The results were supported by morphological observation. It was found that the addition of MWCNT
using both spraying and solution techniques reduced the flexural strength and flexural modulus of MWCNT/woven kenaf/
epoxy composites, with obvious reduction trend was shown by former technique. The morphological observation of the
composites fracture surface showed that delamination failure occurred in MWCNT/woven kenaf/epoxy laminated composite
prepared by spraying technique. Further investigation on hybrid composites showed that MWCNT/woven glass/woven
kenaf/epoxy laminated hybrid composites exhibited significant improvement in the flexural properties.
Natural fiber composites have been widely used for various applications such as automotive components, aircraft components and sports equipment. Among the natural fibers Typha spp have gained considerable attention to replace synthetic fibers due to their unique nature. The untreated and alkali-treated fibers treated in different durations were dried under the sun for 4 h prior to the fabrication of Typha fiber reinforced epoxy composites. The chemical structure and crystallinity index of composites were examined via FT-IR and XRD respectively. The tensile, flexural and impact tests were conducted to investigate the effect of the alkali treated Typha fibers on the epoxy composite. From the microscopy analysis, it was observed that the fracture mechanism of the composite was due to the fiber and matrix debonding, fiber pull out from the matrix, and fiber damage. The tensile, flexural and impact strength of the Typha fiber reinforced epoxy composite were increased after 5% alkaline immersion compared to untreated Typha fiber composite. From these results, it can be concluded that the alkali treatment on Typha fiber could improve the interfacial compatibility between epoxy resin and Typha fiber, which resulted in the better mechanical properties and made the composite more hydrophobic. So far there is no comprehensive report about Typha fiber reinforcing epoxy composite, investigating the effect of the alkali treatment duration on the interfacial compatibility, and their effect on chemical and mechanical of Typha fiber reinforced composite, which plays a vital role to provide the overall mechanical performance to the composite.
This study was conducted to determine the influence of the oil palm boiler ash (OPBA) reinforcement on the microstructural, physical, mechanical and thermal properties of epoxy polymer composites. The chemical composition analysis of OPBA revealed that it contains about 55 wt.% of SiO2 along with other metallic oxides and elements. The surface morphology of OPBA showed angular and irregular shapes with porous structures. The influence of OPBA as a reinforcement in epoxy composite was studied with varying filler loadings (10-50 wt.%) and different particle sizes (50-150 μm). The result showed that the incorporation of OPBA in composites has improved the physical, mechanical and thermal properties of the epoxy matrix. The highest physical and mechanical properties of fabricated composites were attained with 30 wt.% loading and size of 50 μm. Also, thermal stability and the percentage of char residue of the composite increased with increasing filler loading. Furthermore, the contact angle of OPBA reinforced epoxy composites increased with the increase of filler loading. The lowest value of the contact angle was obtained at 30 wt.% of filler loading with the OPBA particle size of 50 μm. The finding of this study reveals that the OPBA has the potential to be used as reinforcement or filler as well as an alternative of silica-based inorganic fillers used in the enhancement of mechanical, physical and thermal properties of the epoxy polymer composite.
Present study, deals about isolation and characterization of cellulose nanofibers (CNFs) from the Northern Bleached Softwood Kraft (NBSK) pulp, fabrication by hand lay-up technique and characterization of fabricated epoxy nanocomposites at different filler loadings (0.5%, 0.75%, 1% by wt.). The effect of CNFs loading on mechanical (tensile, impact and flexural), morphological (scanning electron microscope and transmission electron microscope) and structural (XRD and FTIR) properties of epoxy composites were investigated. FTIR analysis confirms the introduction of CNFs into the epoxy matrix while no considerable change in the crystallinity and diffraction peaks of epoxy composites were observed by the XRD patterns. Additions of CNFs considerably enhance the mechanical properties of epoxy composites but a remarkable improvement is observed for 0.75% CNFs as compared to the rest epoxy nanocomposites. In addition, the electron micrographs revealed the perfect distribution and dispersion of CNFs in the epoxy matrix for the 0.75% CNFs/epoxy nanocomposites, while the existence of voids and agglomerations were observed beyond 0.75% CNFs filler loadings. Overall results analysis clearly revealed that the 0.75% CNFs filler loading is best and effective with respect to rest to enhance the mechanical and structural properties of the epoxy composites.
In this work, the optimum filler loading to prepare epoxy/organoclay nanocomposites by the in-situ polymerization method was studied. Bi-functionalized montmorillonite at different filler loading (0.5, 1.0, 2.0, 4.0 wt %) was dispersed in epoxy resin by using a high shear speed homogenizer. The effect on morphology, thermal, dynamic mechanical, and tensile properties of the epoxy/organoclay nanocomposites were studied in this work. Wide-angle X-ray scattering (WAXS) and field emission scanning electron microscope (FESEM) studies revealed that possible intercalated structures were obtained in epoxy/organoclay nanocomposites. Thermogravimetric analysis (TGA) shows that epoxy/organoclay nanocomposites exhibit higher thermal stability at the maximum and final decomposition temperature, as well as higher char content, compared to pristine epoxy. The dynamic mechanical analysis (DMA) indicate that storage modulus (E'), loss modulus (E″), cross-link density and glass transition temperature (Tg) of the nanocomposites were improved with organoclay loading up to 1 wt %. Beyond this loading limit, the deterioration of properties was observed. A similar trend was also observed on tensile strength and modulus. We concluded from this study that organoclay loading up to 1 wt % is suitable for further study to fabricate hybrid nanocomposites for various applications.
Bisphenol A is an endocrine disruptor with widespread applications, especially in the production of polycarbonate and epoxy resins. Dispersive liquid-liquid microextraction based on solidification of floating organic technique has been developed for the extraction of bisphenol A from water and soft drink. The 1-undecanol has been applied as the extraction solvent because of its low density and melting point and high affinity to the analyte. The technique offered rapid and simple analysis as the 1-undecanol was homogeneously dispersed in the sample solution to speed the extraction and the collection of extraction solvent was simplified by centrifugation, cooling and melting steps.