Phenolic resin-silica nanocomposites samples in pellet shape have been successfully prepared by intercalation of polymer solution through the hot pressing method. The phenolic resin is modified with organic elastomers of silica nanoparticles, which is about 20 nanometer in diameter. The change of density and porosity was studied based on the addition of silica content in the phenolic resin composites. The densities of composites increased with the addition of the silica content from 10 wt.% to 40 wt.%. On the other hand, the porosity percentage was decreased with increasing of silica contents. The mechanical properties (Young’s modulus, energy to break and time to failure) of the nanocomposites samples were identified using the Universal Testing Material Machine (UTM). The results of Young’s modulus, energy to break and time to failure of the phenolic resin composites were found to be slightly increased with silica content from 10 wt.% to 30 wt.%. The X-Ray Microtomogaphy (XRM) topographies have shown that the porosity exists on fracture structure for each nanocomposite. The nanocomposites surface structure has been analyzed using Scanning Electron Microscope (SEM). The observation shows that the fracture surface of the pure phenolic resin is relatively smooth and glassy, which is typical for a brittle material, but the phenolic resin- silica composites fracture surface is not smooth at all. The observations indicate the pure phenolic resin is brittle than phenolic resin-silica nanocomposites. Consequently, the physical properties of the phenolic resin-silica nanocomposites were improved with the addition of 10 wt.% to 30 wt.% silica contents, as compared to that of the pure phenolic resin.