Affiliations 

  • 1 Universiti Malaysia Terengganu
  • 2 Universiti Sains Malaysia
MyJurnal

Abstract

Ceramic foams are a class of high porosity materials that are used or being considered for a wide range of technological applications. Ceramic foam was produce by polymer replication method. In this process, commercial polymeric sponge was use as template, dipping with ceramic particles slurry, drying and then sintered to yield a replica of the original foams. The study was focus on the fabrication of different density of ceramic foams by varying the density of ceramic slurries (1.1876, 1.2687, 1.3653 and 1.5295 g/cm3). Properties of ceramic foam produced such as density was characterized accordingly to ASTM C 271-94 and porosity were characterized using Archimedes methods. Compressive and bending strength was performed accordingly to ASTM C1161-94 and C773-88 (1999), respectively. The morphological study was performed using Scanning Electron Microscopy (SEM) and EDX. Density of ceramic foams produced was about 0.5588 and 1.1852 g/cm3, where as porosity was around 26.28 and 70.59 %. Compressive and bending strength was increase from strength also increases from 2.60 to 23.07 MPa and 1.20 to 11.10 MPa, respectively, with increasing of slurries density from 1.1876 to 1.3653 g/cm3. The SEM micrographs show that the cells structure become denser as the slurries density increased. EDX proved that the ceramic used is porcelain. As a conclusion, increasing in slurries density produced ceramic foams with good mechanical properties such as compressive and bending strength and denser body.