Grog is an additive material that plays important roles in ceramic making. It improves the fabrication process of green bodies as well as the physical properties of fired bodies. Few low-cost materials and wastes have found their application as grog in recent years, thus encouraging the replacement of commercial grogs with cost-saving materials. Coal fly ash, a combustion waste produced by coal-fired power plant, has the potential to be converted into grog owing to its small particle sizes and high content of silica and alumina. In this study, grog was derived from coal fly ash and mixed with kaolin clay to produce ceramics. Effects of the grog addition on the resultant ceramics were investigated. It was found that, to a certain extent, the grog addition reduced the firing shrinkage and increased the total porosity of the ceramics. The dimensional stability of the ceramics at a firing temperature of 1200 °C was also not noticeably affected by the grog. However, the grog addition in general had negative effects on the biaxial flexural strength and refractoriness of the ceramics.
A study has been carried out using a gamma-ray spectrometric system to determine the natural
radioactivity level in bricks made from industrial waste and their associated radiation hazard.
Brick-1 and brick-2 contained waste from coal power plant and granite industry, respectively. The
leachability of radionuclides from these bricks was also investigated. The activity concentration
values of 226Ra,
228Ra,
232Th, and 40K are 64.25, 63.15, 67.9 and 254.19 Bq/kg, respectively in brick-
1, and 193, 164.48, 164.63 and 1348.75 Bq/kg, respectively in brick-2. The radiation hazard
indexes such as radium equivalent activities (Raeq), representative level index (Iγr), external hazard
index (Hex) and internal hazard index (Hin) were calculated and compared with the internationally
approved values. Results indicate that brick-1 showed less radiological hazard than brick-2. This
suggested that brick-1 could be used in building construction without exceeding the proposed
criterion level.The leachability of 226Ra for bricks showed the activity concentration slightly
exceeded 1 Bq/L which is the limit generally used for industrial wastewater.
Adhesive bond strength studies for the tray adhesive of an addition vinyl polysiloxane (President) impression material were conducted with an acrylic resin, chromium-plated brass, and plastic trays. Tensile and shear stress studies were performed on the Instron Universal testing machine. Acrylic resin specimens roughened with 80-grit silicon carbide paper exhibited appreciably higher bond strengths compared with different types of tray material and methods of surface preparation.
This research was focused on the thermoluminescence (TL) response of commercially produced single-mode telecommunication optical fibre manufactured by INOCORP (Canada). The fibres were either in the form of pure silica (SiO2) or as SiO2 doped with Ge or Al at concentrations appropriate for total internal reflection, as required for telecommunication purposes. Each of these INOCORP fibres had a core diameter of 125 ± 0.1 μm. It was noted that dopant concentration was not included among the data provided in the accompanying product data sheet. A particularly important parameter for obtaining the highest TL yield in this study was the dopant concentration of the SiO2 fibre. The dopants tended to diffuse during the production of the optical fibre. To obtain this parameter, proton induced X-ray emission (PIXE) analysis was utilised. PIXE while having limited depth resolution could unambiguously identify elements and analyse trace elements with a detection limit approaching μg g–1. For Al-doped fibres, dopant concentrations in the range of 0.98 – 2.93 mol% had been estimated, the equivalent range for Ge-doped fibres was 0.53 – 0.71 mol%. A linear dose response was observed following 2.5 MeV proton irradiation for Ge- and Al-doped fibres for up to 7 min exposure.
A 'green tyre' concept has the advantage of low rolling resistance, improved wet grip and enhanced handling. It has been reported that 3% decrease in rolling resistance is equivalent to 1% fuel saving, thus giving the 'green tyre' economic benefits and customer satisfaction. In this study, epoxidised natural rubber (ENR) compounds containing various loading of silica filler were prepared. The processibility and viscoelastic properties were investigated using the rubber processing analyser and Mooney viscometer. Results showed that the properties were adversely affected by the poor dispersion of silica as supported by the bound rubber measurement. In addition, a reversion in the cure behaviour was also observed as the curing temperature was increased to 170ºC.
A Pressurized Liquid Extraction (PLE) method was developed by using conventional High Performance
Liquid Chromatography (HPLC). It was found that all of the PAHs have been successfully extracted with dichloromethane-acetone with high percentage recovery. A high temperature of 180°C gave the highest recovery for fluoranthene (94.4%). Meanwhile, fluorene showed the highest recovery at 150 bar, with 94.6% recovery. It is noted that there is no significant day-to-day difference in the efficiency of the developed method, with the R.S.D. values averaging at 0.02. The optimized conditions applied to the soil samples were analysed using the High Temperature High Performance Liquid Chromatography (HT-HPLC) with chromatographic conditions: Octadecylsilyl-silica (ODSsilica) column (100 mm × 4.6 mm I.D.); mobile phase acetonitrile:water 40:60 (v/v); flow rate 2.5 mL/min; temperature 70°C; UV absorbance 254 nm; injection volume 5µL.
Tailing sand is the residue mineral from tin extraction that contains between 94% and 99.5% silica, which can be used as moulding sand. It is found in abundance in the Kinta Valley in the state of Perak, Malaysia. Adequate water content and clay in moulding sand are important factors for better strength and
casting quality of products made from tailing sand. Samples of tailing sand were investigated according
to the American Foundrymen Society (AFS) standard. Cylindrical test pieces of Ø50 mm×50 mm in height from various sand-water ratios were compacted by applying three ramming blows of 6666g each using a Ridsdale-Dietert metric standard rammer. The specimens were tested for green compression strength using a Ridsdale-Dietert universal sand strength machine. Before the tests were conducted, moisture content of the tailing sand was measured using a moisture analyser. A mixture bonded with 8% clay possesses higher green compression strength compared to samples bonded with 4% clay. The results also show that in order to achieve maximum green compression strength, the optimum allowable moisture content for mixtures bonded with 8% clay is ranged between 3.75 and 6.5% and for mixtures bonded with 4% clay is 3-5.5%.
This paper reports an alternative method for making glass-ceramic from disposal waste water
sludge and soda lime silica (SLS) glass. The glass ceramic samples were prepared from a mixture
of wastewater sludge and SLS glasses, melted at 1375°C for 3 hours and quenched by pouring into
water to obtain a coarse frit. The frit glass was then crushed and sieved to 106μm before it was
pressed to a pellet. The sintering process was performed at various temperatures between 700-
1000°C for 2 hours and morphologically characterized with XRD, SEM, and EDX. Overall results
showed the crystalline phase of diopside sodian-critobalite glass-ceramic is depending on thermal
treatment process and making them attractive to industrial uses such as in construction, tiling, and
glass-ceramic applications.
The fatty acid composition and trans fatty acids (TFA) contents of samples of five Malaysian cream crackers biscuit brands were determined by gas-liquid chromatography, using a 60 m Supelco SP2340 fused silica capillary column and flame ionization detection. The identities of the fatty acids were established by comparing their retention times with authentic standards from Supelco. The results were expressed as relative percentages. The total saturated fatty acids (SFA) in the samples ranged from 48.90% to 54.87% of total fatty acids. As for the polyunsaturated fatty acids (PUFA), the total PUFA in the samples ranged from 9.97% to 11.73% of total fatty acids. Total trans fatty acids (TFA) ranged from 0.17% to 0.77% of total fatty acids. The monotrans 18:2 tc or 18:2 ct isomer content ranged from 0.07% to 0.10% of total fatty acids and the ditrans 18:2 isomer (9t, 12t) was not detected. The results indicate that all the fat sources of the 5 sample crackers biscuit brands were palm oil based.
An experimental study of the field emission from nitrogen doped Diamond-Like-Carbon (DLC) thin films prepared by plasma Chemical Vapor Deposition (CVD) was carried out for the purpose of investigating the characteristic of field electron emission from the surface of nitrogen doped DLC thin film. Thin DLC film was deposited on silicon using the plasma CVD method, from a mixture of Methane (CH4), Helium (He) and Nitrogen (N2) at room temperature. Emission current was measured while high volume of voltage was applied between the cathode-anode diode structures. Barrier height was obtained by current density-electric field (J-E) characteristic in the relation of Fowler-Nordheim equation. The value of barrier height in range of 0.03eV to 0.06eV was obtained and considered as low barrier.
Tin slag was collected from a slag dump in the Penang Island and was analysed for its elemental composition using microfocus XRF with a 300ȝm x-ray spot diameter. The tin slag sample was analysed direct without any sample treatment and analysis was conduct on four different spots. The result gives different elemental composition on these different spots. Among the elements analysed are Al2O3, SiO2, SnO2, CaO, TiO2, Nd2O3, MnO, Fe2O3, TaO, W2O3, As2O3, ThO2, U3O8, ZrO2 and Nb2O5. Elemental mapping was also done to show the distribution of these elements in the sample.
Thermoelectric nanostructures hold great promise for capturing and directly converting into electricity some vast amount of low-grade waste heats now being lost to the environment (e.g. from nuclear power plant, fossil fuel burning, automotives and household appliances). In this study, large-area vertically-aligned silicon nanowire (SiNW) arrays were synthesized in an aqueous solution containing AgN•i and HF on p-type Si (100) substrate by self-selective electroless etching process. The etching conditions were systematically varied in order to achieve different stages of nanowire formation. Diameters of the SiNWs obtained varied from approximately 50 to 200 nm and their lengths ranged from several to a few tens of um. Te/Bi2Tex.Si thermoelectric core-shell nanostructures were subsequently obtained via galvanic displacement of SiNWs in acidic HF electrolytes containing HTe02+ and 139' /HTe02+ ions. The reactions were basically a nano-electrochemical process due to the difference in redox potentials between the materials. The surface-modified SiNWs of core-shell structures had roughened surface morphologies and, therefore, higher surface-to-bulk ratios compared to unmodified SiNWs. They have potential applications in sensors, photovoltaic and thermoelectric nanodevices. Growth study on the SiNWs and core-shell nanostructures produced is presented using various microscopy, diffraction and probe-based techniques for microstructural, morphological and chemical characterizations.
UV curable coating formulation comprises urethane acrylate resin and nanosilica as filler were synthesized to develop UV curable inorganic organic hybrid composite (PUA). The surface of the nanosilica was chemically modified to improve its chemical interaction within the urethane acrylate matrix. The modification had been undertaken by applying vinyltrymetoxysilane (VTMOS) that acted as a coupling agent to produce organophilic silica shell (SIMA). The shell is linked to the silica via reaction with the surface silanol group of the silica. The disappearance of metoxy groups in VTMOS was demonstrated by FTIR spectrum. The percentage of silica particles in UV curable hybrid formulation were varied on 5%, 10%, 15%, 20% and 250% respectively. In this work, the formulation was applied on medium density fiber board (11/IDF) substrate and subsequent has been irradiated under UV light. Then, the coated MDF were characterized by several testing equipments (TGA, DSC, scratch tester, instron, SEM). From the result, we found that the addition of silica nanoparticles exhibit significant improvement in coating film properties as compared to film without silica nanoparticle includes significant improvement in its modulus and scratch resistance. This make them as promising coating candidate for MDF product. On the other hand, we also found that an increase of silica particle up to 25 wt%, the viscosity has increased rapidly indicates that it is not suitable for acrylate coating formulation due to disappearance of desired effect known as tixotrophy.
Silicon nanostructures have successfully been synthesized by thermal evaporation technique using nickel catalyst. Silicon powder served as starting source material was evaporated at high temperature (900-1100°C) in inert carrier gas. The grown silicon nanostructures were collected on (111) silicon substrate surface that positioned at varied location from source material. By controlling heating rate, gas flow rate, growth temperature and time, substrate position and location; to the optimum condition produced the best quality at silicon nanostructures. In this work, the best parameter to produce silicon nanostructures is system ramping up 1000°C at 20°C/min heating rate, N2 flow at 100ml/min; silicon needle-like one dimensional silicon nanostructures growth on vertically-positioned substrate located at 12cm from source material for 1 hour growth time. The effects of these parameters on the structures and physical of nanostructures were characterized by field emission scanning electron microscope and x-ray diffraction.
An air fin cooler system consists of a tube bundle that is used to cool the various processing fluids in process industries that utilizes air as a cooling medium. The said tubes failed when exposed to corrosive environment(s). Tubes located at the bottom row of the air fin cooler were corroded as a result of exposure to rain water, brought in by induced air when the wind blows. The tube material is A179 Carbon steel. Two tubes, namely Tube A and Tube B along with an aluminum fin in each tube were investigated. A leak was observed on tube A, probably due to Corrosion Under Deposit mechanism. A general corrosion attack was observed at tube B, and macroscopic analysis showed that the corrosion occurred along the grain boundaries, which consist of ferrite and pearlite. Microanalysis showed that the corrosion product on the outer surface of the tube consists of Fe, O, S and Cl elements. It is concluded that the humid environment contains corrosive elements such as S and Cl. EDAX analysis on the fin showed that the material is pure aluminum. However, the aluminum was corroded by galvanized corrosion and produced brittle Al2O3 as a result.
This research was conducted to study the effect of reinforcement particles on iron-cobalt (FeCo) composites. The composition of silicon carbide (SiC) was varied from 0 to 20 wt%. The composite was fabricated via powder metallurgy (PM) method, which consists of mixing, compaction and sintering processes. The powder was mixed for 2 hours to obtain uniformity between SiC and Fe-Co matrix and compacted to a cylindrical shape at 250 MPa. Samples were sintered for 2 hours at 900 o C with 10 o C/minute heating rate in argon atmosphere. The influences of reinforcement particle on the sintered samples were characterized in terms of microstructure and hardness testing. The Fe-Co/20wt%SiC composites show highest hardness value.
Silicon nanowires were synthesized on Si substrates (111) via thermal evaporation using AuPd thin layer catalyst. Pre cleaned of Si wafer was used as a substrate to assemble the nanostructure products. In this work, the effect of growth temperature that ranging from 800 to 1000°C on the formation of silicon nanowires studied extensively. X-ray diffraction and field emission scanning electron microscope were employed to characterize the structures and morphology of nanowires. Vertical aligned silicon nanowires have been successfully grown on Si substrates at 900 and 1000°C. At 1100°C, the high aspect ratio of silicon nanowires can be produced but the formation density is low. The presence of AuPd catalyst on the tip of nanowires, it is expected that VLS is the most suitable to explain the growth mechanism of obtained SiNWs. The crystalline structure of SiNWs was proved by XRD data.
Fly ash (PFA) is a complex material produced after combustion in coal-fired power plants. About half of this fly ash is disposed as solid wastes. A possible alternative to disposal of the fly ash is the synthesis of zeolite. Zeolite Boggsite (Na37Ca74Al185Si775O192 7H2O) was synthesized from fly ash by hydrothermal treatment with NaOH solutions as identified by x-ray diffraction. The zeolite type and degree of crystallization were found to be dependent on the reaction conditions and mineralogy of the raw material, particularly in terms of the relative concentrations of SiO2 and Al2O3.
The amount of sugarcane bagasse and rice straw in the state of Perlis (Malaysia) is abundant while its utilization is still limited. One of the alternatives for the bagasse and straw utilization is as pulp raw material. This paper reviews on pulp from sugarcane bagasse and rice straw and its suitability for paper production. In this study, the pulp was extracted by the Soxhlet extraction method. The objective of this study was to investigate the cellulose, lignin and silica content of the pulp from sugarcane bagasse and rice straw. For rice straw, the presence of large amount of pentosanes in the pulp and black liquors, which also contain silica were decreased the using of straw in the paper industry. Therefore, formic acid pulping and NaOH treatment are studied to reduce or prevent silica. The isolated pulp samples were further characterized by Scanning Electron Microscope (SEM) to investigate their fiber dimensions.
This article uses finite volume and finite element methods for optimization of the artificial hair cell sensor. The performance of the sensor was investigated for different materials such as sicon and polysilicon and by varying hair cell dimensions including width and length. The silicon material which has low young modulus was proposed based on the simulation performance. The performance of the hair cell sensor was achieved by increasing the hair cell length while increasing the width did not significantly influence the performance. The
performance of the sensor was studied for its viscous force, deflection, von mises stress and sensitivity. From the simulation, the hair cell with a length of 1600 µm and 80 µm width was suggested for the subsequent analysis. Another way to improve the performance was by modifying the hair cell geometry and it was proved that the modified hair cell was more sensitive, based on the deflection. The angle of flow that hit the hair cell also affected the deflection of the sensor where the zero angle flow which was parallel to the substrate was the most effective angle. The limitations of the performance of hair cell for various fluid velocity were also discussed in this paper.