The development of Friction Stir Welding (FSW) has provided an alternative approach for producing high-quality welds, in a fast and reliable manner. This study focuses on the mechanical properties of the dissimilar friction stir welding of AA6061-T6 and AA7075-T6 aluminum alloys. The FSW process parameters such as tool rotational speed, tool traverse speed, tilt angle, and tool offset influence the mechanical properties of the friction stir welded joints significantly. A mathematical regression model is developed to determine the empirical relationship between the FSW process parameters and mechanical properties, and the results are validated. In order to obtain the optimal values of process parameters that simultaneously optimize the ultimate tensile strength, elongation, and minimum hardness in the heat affected zone (HAZ), a metaheuristic, multi objective algorithm based on biogeography based optimization is proposed. The Pareto optimal frontiers for triple and dual objective functions are obtained and the best optimal solution is selected through using two different decision making techniques, technique for order of preference by similarity to ideal solution (TOPSIS) and Shannon's entropy.
In this in vivo study, Sprague Dawley (SD) rats were used to investigate the bioactivity as well as the microstructural and mechanical properties of Ti-6Al-4V samples embedded with hydroxyapatite (HA) using two different coating methods-superplastic embedment (SPE) and superplastic deformation (SPD). The HA layer thickness for the SPE and SPD samples increased from 249.1 ± 0.6 nm to 874.8 ± 13.7 nm, and from 206.1 ± 5.8 nm to 1162.7 ± 7.9 nm respectively, after 12 weeks of implantation. The SPD sample exhibited much faster growth of newly formed HA compared to SPE. The growth of the newly formed HA was strongly dependent on the degree of HA crystallinity in the initial HA layer. After 12 weeks of implantation, the surface hardness value of the SPE and SPD samples decreased from 661 ± 0.4 HV to 586 ± 1.3 HV and from 585 ± 6.6 HV to 425 ± 86.9 HV respectively. The decrease in surface hardness values was due to the newly formed HA layer that was more porous than the initial HA layer. However, the values were still higher than the substrate surface hardness of 321 ± 28.8 HV. Wear test results suggest that the original HA layers for both samples were still strongly intact, and to a certain extent the newly grown HA layers also were strongly bound with the original HA layers. This study confirms the bioactivity and mechanical stability of the HA layer on both samples in vivo.
A study was carried out to compare the cookie dough properties and cookie quality made out
of pink guava oil-palm stearin blends and lard (LD). Since LD is prohibited under religious
restrictions, plant shortenings were prepared by mixing pink guava seed oil with palm stearin
(PGO/PS) in different ratios: PGO-1, 40:60; PGO-2, 45:55; PGO-3, 50:50; PGO-4; 55:45 as
replacement. The effect of these formulated plant-based shortenings and LD shortening were
compared on dough rheological properties and cookie quality. Rheology and hardness of the
cookie dough were evaluated using Texture Analyser (TA). Cookie hardness was evaluated
with TA while cookie surface colors were measured using the CIE L*a*b* colorimetric system.
Among the samples, cookies made out of PGO-2 with the ratio 45:55 (PGO:PS) performed the
best substitute for LD to be used as shortening in cookies. PGO-2 also displayed the closest
similarity to LD in cookies for hardness, size and thickness, cracking size as well as colour.
As PGO-2 was a shortening formulated with plant-based ingredients, it could comply with the
halal and toyyiban requirements.
Austempering is one of the trendiest heat treatment processes to promote the strength and toughness of ductile iron. However, such practice is complex because it involves using aqueous solutions as quenchant (salt bath solution). This study was conducted to analyse the heat treatment of the combination processes of annealing-austenitising and evaluate the correlation between microstructure constituent and hardness of the ductile iron. Ductile iron samples in form of double cylinder was produced by conventional CO2 sand casting method. The new heat treatment process was started by annealed at 873 K for 1.8 ks before being oil quenched. Subsequently, the samples were austenitised at austenitising temperatures 1123 K, 1173 K and 1223 K for 3.6 ks respectively before being immediately oil quenched to room temperature. A series of microstructure analysis tests, including optical microscopy and X-ray diffraction (XRD) was applied. Vickers microhardness tester was used to measure the hardness for each microstructure constituent. The results showed that ductile iron matrix transforms to martensitic during heat treatment of annealing-austenitising combination processes, which in turn contributes to increasing microhardness of martensite and the bulk hardness of ductile iron.
This study focuses on examining the influence of post weld impact treatment (PWIT) using Pneumatic Impact Treatment (PIT) for spot welded joint on mechanical properties and fatigue failure. PWIT is one of the methods for improving mechanical properties and fatigue strength of welded joints. One of the versatile techniques of PWIT used for this study is PIT. The material investigated in this study was carbon steel with welded single lap shear joint with the constant thickness of 1.2mm. All the welded samples were later performing the tensile shear test, hardness test, and fatigue test. The tensile shear test was conducted on the spot welded both treated and untreated samples using crosshead speed of 2 mm/ min, while hardness test was performed using 1kgf load via Vickers hardness indenter. Fatigue test was conducted using R=0.1 and frequency of 10 Hz. The effects of PIT on tensile-shear properties, hardness, and fatigue failure were evaluated. It was found that the implementation of PIT has increased tensile shear and hardness significantly and prolonged lifetime of spot welded joint.
Fat content and macroscopic properties of fat network formulation result in final products in chocolate industry. The knowledge of physical properties is required in regard to stability of final food products resulting to quality. The study was carried out to investigate the thermal behavior, solid fat content and hardness of Rambutan fat (RF), cocoa butter and mixtures between two fats. The results found that the mixtures can be compatibility; the cocoa butter indicated the higher of solid fat content at room temperature more than RF and other mixtures. The RF had the highest melting point in both non-stabilized and stabilized form among cocoa butter and their mixtures. The hardness behavior showed lower in the mixture 1 and RF. For the phase behavior of crystallization exhibited the similar for all samples whereas the time of crystallization and temperatures were different. Therefore, the RF might be possible source of cocoa butter substitute with suitable proportion in the manufacturing chocolate and confectionery products.
Two imines of different molecular sizes namely 3-(phenylimino) indolin-2-one (PII) and 3,3- (1,4-phenylenebis (azan-1-yl-1-ylidene) diindolin-2-one (PDI) were investigated for their corrosion inhibition on mild steel in 1 M HCl solution using electrochemical impedance spectroscopy (EIS). The bigger molecule PDI containing double the amount of isatin moiety exhibited higher inhibition efficiency of 87.3% while PII that contained monoisatin moiety showed a lower inhibition efficiency of 74.8%. Both compounds had an increase in inhibition efficiencies percentage as concentrations increased. Density functional theory (DFT) was used to determine the correlation between the corrosion inhibition efficiency and electronic parameters. The DFT calculations indicated that the corrosion inhibition efficiency was mainly dependant on the frontier orbital energy gap and the chemical softness/hardness of the imines.
Kenaf fibre is one of the natural fibers that has received much attention of many researchers because of its good properties and flexible use. Kenaf fibre composites have been proposed as interior building materials. In this study, the recycling effect on the kenaf PVC wall panel is focused. The main objective of this study is to determine the mechanical properties of different types of kenaf PVC wall panels. The samples were formulated based on the first and third recycling process. The specimens were subjected to several types of tests, namely, tensile, izod impact, flexural and hardness based on ASTM D3039, ASTM D256, ASTM D7264 and ASTM D785, respectively. The results indicate that the mechanical properties of the third recycled kenaf PVC wall panel product is better than the virgin and first recycled specimen. This shows that the recycling process enhances the mechanical properties of the product. On the other hand, the hardness of the specimen decreases after first recycling due to the reheating effect.
Mineral composition of rock has a very important influence on the physical and mechanical properties of tunnel surrounding rock. Take Dangjianshan tunnel in cold regions for example, the rock specimens in different parts of tunnel were taken to carry out the detection test of mineral composition. By the detail qualitative and quantitative analysis, the relationship between mineral composition and surrounding rock engineering properties was explored. First of all, the composition and content of minerals contained in in the rock specimens were detected by X ray fluorescence spectrometer and X ray powder diffraction. The detection results show that rock of tunnel contains high hardness minerals such as quartz and feldspar which were proven by initial engineering geological investigation report, in addition, it also contains several kinds of low hardness minerals including inclined chlorite and illite which may exhibit large deformation characteristic of soft rock after the tunnel excavation in case of meeting water and weathering conditions. The total content of inclined chlorite and illite accounted for a considerable component in main tunnel, inclined shaft and parallel pilot respectively and the influence on surrounding rock engineering properties cannot be ignored. Therefore, mineral composition detection must be paid attention to after tunnel excavation. Secondly, the effects of mineral composition on surrounding rock were analyzed in aspects of rock strength, weathering resistance, water softening property and excavation deformation through comparing the rock samples in different parts of tunnel. The comparative results showed that when the mineral contents is high with high hardness and poor hydrophilicity, tunnel surrounding rock plays a better performance of physical and mechanical properties, vice versa. Finally, according to the specific geological and construction parameters of the tunnel, the correlation analysis was studied about the vault settlement after tunnel excavation and the hydrophilicity mineral content in main cave. The logarithmic relationship between them was found and the correlation coefficient was 0.98. It can provide a useful reference for the settlement prediction of Dangjinshan tunnel construction.
The mechanical properties of Dual Phase Steel (DPS)-duplex structure-produced by quenching in pre-heated bitumen have been investigated. Medium carbon steels intercritically heated at different temperatures and holding times were quenched in hot bitumen. Optical and scanning electron microscopy characterisation of the duplex structure showed extensive network of fibrous martensite in a ferritic matrix with occasional presence of polygonal martensite. The duplex phase structure exhibited continuous yielding dynamics, improving the tensile and hardness values by about 42 and 35%, respectively, relative to the normalised structure. But, the elongation and impact values decreased by about 42 and 50%, respectively, when compared to the normalised structure. These values are similar to those obtained in duplex structure produced using conventional oil quenching. The tensile fractured surface showed transition between a predominantly cleavage mode in the lower annealing temperature to a mixed mode in the upper bound of the annealing temperature. These findings suggest that pre-heated bitumen can be exploited for the production of DPSs.
A large number of shallow buried tunnels are built in the city nowadays and the special strata such as large upper-soft and lower-hard ground often encountered. Deformation control of strata is the focus issue related to the construction safety. Based on Dalian metro Hing Street station with the classical geological condition of upper-soft and lower-hard ground, this paper fully used a combined control method including six different support measures to control the deformation of surrounding rock. 3D finite element model was setup to analyze the construction effect of combined control measures and the monitoring in-site was carried out to verify the deformation control effect of combined control method. It shows that the maximum surface subsidence value is gradually reduced with the support measures gradually increasing. In the case of various supports the maximum sedimentation value is 2.67 cm, which is 42. 1% lower than that of not using control method and the control effect is obvious. In addition, it can be seen that the two-layer initial support and additional large arch foot have the best effect on controlling the ground surface settlement with reduction of 11.7% and 20.2%, respectively. The research results can provide practical experience for the construction of such tunnels, and guide the design and construction of the tunnel in the future.
Wafers are an established drug delivery system for application to suppurating wounds. They can absorb wound exudates and are converted into a gel, offering a moist environment that is vital for wound healing. Simvastatin-loaded lyophilized wafers were developed using sodium carboxymethyl cellulose (CMC) and methyl cellulose (MC) and evaluated for their potential in the management of chronic wounds. Simvastatin (SIM) was chosen as the model drug since it is known to accelerate wound healing by promoting angiogenesis and lymphangiogenesis. Pre-formulation studies were carried out with CMC, MC, and a mixture of CMC and MC. Wafers obtained from aqueous gels of 3% CMC and blend of CMC-MC in the % weight ratio of 2:1 and 1.5:1.5 were selected for further analysis. The formulated wafers were characterized by microscopic examination, texture analysis, hydration test, rheological studies, FTIR spectroscopy, water vapor transmission and drug release test. Among the selected formulations, simvastatin-loaded CMC-MC (2:1) wafers exhibited the most desired characteristics for wound dressing application, such as good flexibility, hardness, sponginess, and viscosity. It showed a sustained drug release, which is desirable in wound healing, and was more appropriate for suppurating wounds. In conclusion, simvastatin-loaded CMC-MC (2:1) wafers showing potential for wound dressing applications were successfully developed.
PVD process as a thin film coating method is highly applicable for both metallic and ceramic materials, which is faced with the necessity of choosing the correct parameters to achieve optimal results. In the present study, a GEP-based model for the first time was proposed as a safe and accurate method to predict the adhesion strength and hardness of the Nb PVD coated aimed at growing the mixed oxide nanotubular arrays on Ti67. Here, the training and testing analysis were executed for both adhesion strength and hardness. The optimum parameter combination for the scratch adhesion strength and micro hardness was determined by the maximum mean S/N ratio, which was 350W, 20 sccm, and a DC bias of 90V. Results showed that the values calculated in the training and testing in GEP model were very close to the actual experiments designed by Taguchi. The as-sputtered Nb coating with highest adhesion strength and microhardness was electrochemically anodized at 20V for 4h. From the FESEM images and EDS results of the annealed sample, a thick layer of bone-like apatite was formed on the sample surface after soaking in SBF for 10 days, which can be connected to the development of a highly ordered nanotube arrays. This novel approach provides an outline for the future design of nanostructured coatings for a wide range of applications.
Driven by the trends towards miniaturization in lead free electronic products, researchers are putting immense efforts to improve the properties and reliabilities of Sn based solders. Recently, much interest has been shown on low silver (Ag) content solder SAC105 (Sn-1.0Ag-0.5Cu) because of economic reasons and improvement of impact resistance as compared to SAC305 (Sn-3.0Ag-0.5Cu. The present work investigates the effect of minor aluminum (Al) addition (0.1-0.5 wt.%) to SAC105 on the interfacial structure between solder and copper substrate during reflow. The addition of minor Al promoted formation of small, equiaxed Cu-Al particle, which are identified as Cu₃Al₂. Cu₃Al₂ resided at the near surface/edges of the solder and exhibited higher hardness and modulus. Results show that the minor addition of Al does not alter the morphology of the interfacial intermetallic compounds, but they substantially suppress the growth of the interfacial Cu₆Sn₅ intermetallic compound (IMC) after reflow. During isothermal aging, minor alloying Al has reduced the thickness of interfacial Cu₆Sn₅ IMC but has no significant effect on the thickness of Cu₃Sn. It is suggested that of atoms of Al exert their influence by hindering the flow of reacting species at the interface.
There are a number of drawbacks to incorporating large concentrations of barium sulfate (BaSO4) as the radiopacifier in PMMA-based bone cements for percutaneous vertebroplasty. These include adverse effects on injectability, viscosity profile, setting time, mechanical properties of the cement and bone resorption. We have synthesized a novel cement that is designed to address some of these drawbacks. Its powder includes PMMA microspheres in which gold particles are embedded and its monomer is the same as that used in commercial cements for vertebroplasty. In comparison to one such commercial cement brand, VertaPlex™, the new cement has longer doughing time, longer injection time, higher compressive strength, higher compressive modulus, and is superior in terms of cytotoxicity. For augmentation of fractured fresh-frozen cadaveric vertebral bodies (T6-L5) using simulated vertebroplasty, results for compressive strength and compressive stiffness of the construct and the percentage of the volume of the vertebral body filled by the cement were comparable for the two cements although the radiopacity of the new cement was significantly lower than that for VertaPlex™. The present results indicate that the new cement warrants further study.
The nanomechanical properties of carbon nanotubes particulate-reinforced aluminum matrix nanocomposites (Al-CNTs) have been characterized using nanoindentation. Bulk nanocomposite specimens containing 2 wt % multiwalled CNTs (MWCNTs) were synthesized by a combination of ball milling and powder metallurgy route. It has been tried to understand the correlation between microstructural evolution particularly carbon nanotubes (CNTs) dispersion during milling and mechanical properties of Al-2 wt % nanocomposites. Maximum enhancement of +23% and +44% has been found in Young's modulus and hardness respectively, owing to well homogenous dispersion of CNTs within the aluminum matrix at longer milling time.
The effect of addition of avocado (Persea americana) puree on the physical and microstructure of butter cake was studied.
Butter cakes were made by replacing butter with 10, 30 and 50% of avocado puree. Physical properties including batter
specific gravity, volume, colour and image analysis of cellular structure of the crumb were analyzed. Texture profile
analysis was determined using texture analyzer. The results showed that with the increased amount of avocado puree,
the batter specific gravity increased while volume of the cakes reduced. The texture profile analysis showed that the cakes
became harder as the amount of avocado puree increased, while cohesiveness was not affected. The cellular structure of
the crumb exhibited a decrease in the number of air cells while the average cell size increased with addition of avocado
puree. The colour analysis showed that the cake crumb became darker as the aavocado puree was increased.
INTRODUCTION: In an attempt to manage noncavitated carious lesions noninvasively through remineralization, a range of novel fluoride varnishes with additional remineralizing agents have been made available for clinical application.
AIM AND OBJECTIVES: The aim of this study was to compare and evaluate the remineralization potential of three commercially available varnishes on artificial enamel lesions.
MATERIALS AND METHODS: This in vitro study involves eighty intact enamel specimens prepared from premolars extracted for orthodontic purposes. After specimen preparation, the eighty samples were divided randomly into two groups (n = 40) for measurement of baseline surface Vickers microhardness and baseline calcium/phosphorus ratio (% weight) through EDAX testing. Thereafter, the specimens were subjected to demineralization for 96 h to induce initial enamel lesions and the measurements were repeated. Following demineralization, each of the two groups was divided randomly into four subgroups (n = 10) from which one was used as the control group and the others three were allotted to each of the three test varnishes. After varnish application, all the specimens were subjected to a pH cycling regimen that included alternative demineralization (3 h) and remineralization (21 h) daily, for 5 consecutive days. The Vickers microhardness and EDAX measurements were then repeated.
RESULTS: One-way ANOVA and post hoc Tukey's tests were conducted for multiple group comparison. All the three commercially available varnishes were capable of remineralizing initial enamel lesions that were induced artificially. No difference was noted in the remineralizing efficacy of the varnishes despite their different compositions. MI Varnish™ (casein phosphopeptide-amorphous calcium phosphate fluoride varnish) showed slightly better recovery in surface microhardness as compared to the other two varnishes.
CONCLUSION: All the varnishes used in this in vitro study are capable of reversing early enamel lesions.
This article aims to review the literature concerning the choice of selectivity for hydrogels based on classification, application and processing. Super porous hydrogels (SPHs) and superabsorbent polymers (SAPs) represent an innovative category of recent generation highlighted as an ideal mould system for the study of solution-dependent phenomena. Hydrogels, also termed as smart and/or hungry networks, are currently subject of considerable scientific research due to their potential in hi-tech applications in the biomedical, pharmaceutical, biotechnology, bioseparation, biosensor, agriculture, oil recovery and cosmetics fields. Smart hydrogels display a significant physiochemical change in response to small changes in the surroundings. However, such changes are reversible; therefore, the hydrogels are capable of returning to its initial state after a reaction as soon as the trigger is removed.
In recent years, calcium phosphate-base composites, such as hydroxyapatite (HA) and carbonate apatite (CA) have been considered desirable and biocompatible coating layers in clinical and biomedical applications such as implants because of the high resistance of the composites. This review focuses on the effects of voltage, time and electrolytes on a calcium phosphate-base composite layer in case of pure titanium and other biomedical grade titanium alloys via the plasma electrolytic oxidation (PEO) method. Remarkably, these parameters changed the structure, morphology, pH, thickness and crystallinity of the obtained coating for various engineering and biomedical applications. Hence, the structured layer caused improvement of the biocompatibility, corrosion resistance and assignment of extra benefits for Osseo integration. The fabricated layer with a thickness range of 10 to 20 μm was evaluated for physical, chemical, mechanical and tribological characteristics via XRD, FESEM, EDS, EIS and corrosion analysis respectively, to determine the effects of the applied parameters and various electrolytes on morphology and phase transition. Moreover, it was observed that during PEO, the concentration of calcium, phosphor and titanium shifts upward, which leads to an enhanced bioactivity by altering the thickness. The results confirm that the crystallinity, thickness and contents of composite layer can be changed by applying thermal treatments. The corrosion behavior was investigated via the potentiodynamic polarization test in a body-simulated environment. Here, the optimum corrosion resistance was obtained for the coating process condition at 500 V for 15 min in Ringer solution. This review has been summarized, aiming at the further development of PEO by producing more adequate titanium-base implants along with desired mechanical and biomedical features.