An air fin cooler system consists of a tube bundle that is used to cool the various processing fluids in process industries that utilizes air as a cooling medium. The said tubes failed when exposed to corrosive environment(s). Tubes located at the bottom row of the air fin cooler were corroded as a result of exposure to rain water, brought in by induced air when the wind blows. The tube material is A179 Carbon steel. Two tubes, namely Tube A and Tube B along with an aluminum fin in each tube were investigated. A leak was observed on tube A, probably due to Corrosion Under Deposit mechanism. A general corrosion attack was observed at tube B, and macroscopic analysis showed that the corrosion occurred along the grain boundaries, which consist of ferrite and pearlite. Microanalysis showed that the corrosion product on the outer surface of the tube consists of Fe, O, S and Cl elements. It is concluded that the humid environment contains corrosive elements such as S and Cl. EDAX analysis on the fin showed that the material is pure aluminum. However, the aluminum was corroded by galvanized corrosion and produced brittle Al2O3 as a result.
Chemical etching, which is the most sensitive method to recover obliterated serial numbers on metal surfaces, has been practised quite successfully in forensic science laboratories all over the world. A large number of etchants suitable for particular metal surfaces based on empirical studies is available in the literature. This article reviews the sensitivity and efficacy of some popular etchants for recovering obliterated marks on medium carbon steel (0.31% C with ferrite-pearlite microstructure) used in automobile parts. The experiments involved engraving these carbon steel plates with some alphanumeric characters using a computer controlled machine "Gravograph" and erasing them to several depths below the bottom of their engraving depth. Seven metallographic reagents of which most of them were copper containing compounds were chosen for etching. The erased plates were etched with every one of these etchants using swabbing method. The results have revealed that Fry's reagent comprising cupric chloride 90 g, hydrochloric acid 120 mL and water 100mL provided the necessary contrast and was concluded to be the most sensitive. The same reagent was recommended by earlier workers for revealing strain lines in steel surfaces. Earlier, another reagent containing 5 g copper sulphate, 60 mL water, 30 mL (conc.) ammonium hydroxide, and 60 mL (conc.) hydrochloric acid was proved to be more sensitive to restore erased marks on low carbon steel (0.1% C with ferrite-pearlite structure) [M.A.M. Zaili, R. Kuppuswamy, H. Harun, Restoration of engraved marks on steel surfaces by etching technique, Forensic Sci. Int. 171 (2007) 27-32]. Thus the sensitivity of the etching reagent on steel surfaces appeared to be dependent on the content of carbon in the steel.
This study reports the conversion of Jatrophacurcas L. oil to biodiesel catalyzed by sulfated zirconia loaded on alumina catalyst using response surface methodology (RSM), specifically to study the effect of interaction between process variables on the yield of biodiesel. The transesterification process variables studied were reaction temperature, reaction duration, molar ratio of methanol to oil and catalyst loading. Results from this study revealed that individual as well as interaction between variables significantly affect the yield of biodiesel. With this information, it was found that 4h of reaction at 150°C, methanol to oil molar ratio of 9.88 mol/mol and 7.61 wt.% for catalyst loading gave an optimum biodiesel yield of 90.32 wt.%. The fuel properties of Jatropha biodiesel were characterized and it indeed met the specification for biodiesel according to ASTM D6751.
Thermal characteristics of turbulent nanofluid flow in a rectangular pipe have been investigated numerically. The continuity, momentum, and energy equations were solved by means of a finite volume method (FVM). The symmetrical rectangular channel is heated at the top and bottom at a constant heat flux while the sides walls are insulated. Four different types of nanoparticles Al2O3, ZnO, CuO, and SiO2 at different volume fractions of nanofluids in the range of 1% to 5% are considered in the present investigation. In this paper, effect of different Reynolds numbers in the range of 5000 < Re < 25000 on heat transfer characteristics of nanofluids flowing through the channel is investigated. The numerical results indicate that SiO2-water has the highest Nusselt number compared to other nanofluids while it has the lowest heat transfer coefficient due to low thermal conductivity. The Nusselt number increases with the increase of the Reynolds number and the volume fraction of nanoparticles. The results of simulation show a good agreement with the existing experimental correlations.
Incense sticks ash is one of the most unexplored by-products generated at religious places and houses obtained after the combustion of incense sticks. Every year, tonnes of incense sticks ash is produced at religious places in India which are disposed of into the rivers and water bodies. The presence of heavy metals and high content of alkali metals challenges a potential threat to the living organism after the disposal in the river. The leaching of heavy metals and alkali metals may lead to water pollution. Besides this, incense sticks also have a high amount of calcium, silica, alumina, and ferrous along with traces of rutile and other oxides either in crystalline or amorphous phases. The incense sticks ash, heavy metals, and alkali metals can be extracted by water, mineral acids, and alkali. Ferrous can be extracted by magnetic separation, while calcium by HCl, alumina by sulfuric acid treatment, and silica by strong hydroxides like NaOH. The recovery of such elements by using acids and bases will eliminate their toxic heavy metals at the same time recovering major value-added minerals from it. Here, in the present research work, the effect on the elemental composition, morphology, crystallinity, and size of incense sticks ash particles was observed by extracting ferrous, followed by extraction of calcium by HCl and alumina by H2SO4 at 90-95 °C for 90 min. The final residue was treated with 4 M NaOH, in order to extract leachable silica at 90 °C for 90 min along with continuous stirring. The transformation of various minerals phases and microstructures of incense sticks ash (ISA) and other residues during ferrous, extraction, calcium, and alumina and silica extraction was studied using Fourier transform infrared (FTIR), dynamic light scattering (DLS), X-ray fluorescence (XRF), X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), and inductively coupled plasma-optical emission spectroscopy (ICP-OES). DLS was used for analyzing the size during the experiments while FTIR helped in the confirmation of the formation of new products during the treatments. From the various instrumental analyses, it was found that the toxic metals present in the initial incense sticks ash got eliminated. Besides this, the major alkali metals, i.e., Ca and Mg, got reduced during these successive treatments. Initially, there were mainly irregular shaped, micron-sized particles that were dominant in the incense sticks ash particles. Besides this, there were plenty of carbon particles left unburned during combustion. In the final residue, nanosized flowers shaped along with cuboidal micron-sized particles were dominant. present in If, such sequential techniques will be applied by the industries based on recycling of incense sticks ash, then not only the solid waste pollution will be reduced but also numerous value-added minerals like ferrous, silica, alumina calcium oxides and carbonates can be recovered from such waste. The value-added minerals could act as an economical and sustainable source of adsorbent for wastewater treatment in future.
Selecting a proper support in the catalyst system plays an important role in hydrogen production via ethanol steam reforming. In this study, sol gel made alumina supports prepared for nickel (Ni) catalysts were calcined at different temperatures. A series of (Ni/AlS.G.) catalysts were synthesized by an impregnation procedure. The influence of varying the calcination temperature of the sol gel made supports on catalyst activity was tested in ethanol reforming reaction. The characteristics of the sol gel alumina supports and Ni catalysts were affected by the calcination temperature of the supports. The structure of the sol gel made alumina supports was transformed in the order of γ → (γ + θ) → θ-alumina as the calcination temperature of the supports increased from 600 °C to 1000 °C. Both hydrogen yield and ethanol conversion presented a volcano-shaped behavior with maximum values of 4.3 mol/mol ethanol fed and 99.5%, respectively. The optimum values were exhibited over Ni/AlS.G800 (Ni catalyst supported on sol gel made alumina calcined at 800 °C). The high performance of the Ni/AlS.G800 catalyst may be attributed to the strong interaction of Ni species and sol gel made alumina which lead to high nickel dispersion and small particle size.
Compartmented Fluidized Bed Gasifier (CFBG), consisting of two compartments - the combustorand gasifier, uses air blown instead of pure oxygen for syngas production in bubbling fluidization mode, eliminating the need of air separation unit, and reducing the capital cost, thus distinguishes it from other traditional ones. Fluidization quality is a determining factor in the CFBG to guarantee its well-lifted behaviour. Previous study, without solid circulation at ambient conditions, brought to the fore the necessity of considering the effect of the minimum allowable effective diameter. The study was then performed in the CFBG cold physical model of 0.66m overall diameter (effective diameter for combustor and gasifier is 0.413m and 0.257m) to investigate the fluidization quality and compare it with the results obtained from the previous cold model of about 1.36 times smaller, but with the same compartmented ratio of 65:35. Different inert particles (river sand, quartz sand and alumina) were used, over a range of aspect ratios, for the aforementioned objective. The results showed that the fluidization quality in the gasifier has not been achieved and the degradation of fluidization quality in the combustor is still observed, notwithstanding the fact that the condition of the minimum allowable effective diameter has been met. The reduction of distributor free area, to increase the distributor pressure drop, showed a marginal effect on the quality. The effect of the minimum allowable effective diameter on fluidization quality in CFBG as well as the interplay of geometric and operational parameters require further studies be carried out. The fluidization quality of the binary mixture is also currently under investigation.
A well-known planting medium in soilless culture is a coconut based material famously known in Malaysia as cocopeat.
It is a viable ecologically friendly peat soil substitute for containerized crop production. The multipurpose growing media
had received much interest particularly in commercial applications. This study focused on the physical and hydraulic
characteristics of cocopeat perlite mixture as a growing media in containerized plant production. Perlite was added to
cocopeat at a ratio of 3 cocopeat: 1 perlite. Bulk density, particle density, porosity, particle size distribution, water holding
capacity, wettability and hydraulic conductivity of the media were evaluated. About 82.93% of the total particles were
in the range between 0.425 and 4 mm in diameter at a bulk density of 0.09 g/cm3
. Total porosity (79%) and wettability
improved with the incorporation of perlite to cocopeat. This study showed that water holding capacity was very high at
912.54% whereas the saturated hydraulic conductivity was low at 0.1 cm/s. The results showed that adding perlite to
cocopeat had improved the physical and hydraulic characteristics of the media.
Conventional thermal fluids with suspended nanoparticles, known as nanofluids, have been developed for heat transfer applications. Heat transfer loss could be reduced significantly if the thermophysical properties of the heat transfer fluid are improved, which to some extent, could reduce the present global environmental challenges associated with energy utilization, such as climate change and global warming. In this work, the role of the concentration of sodium dodecyl-benzene sulfonate (SDBS) in the stability of Al₂O₃/bio-oil nanofluid is investigated the zeta potential value, and its implications to the viscosity and thermal conductivity of the nanofluid are explored. The bio-oil based nanofluid is fixed using a two-step method in which the prepared base fluid is added with 13-nm alumina nanoparticles powder. Various weight fractions of SDBS (0.1, 0.2, 0.4, 0.6, and 1.0 wt%) are used for both 0.1 and 0.2 wt% Al₂O₃ to investigate the significance of the stability of a nanofluid on its thermal conductivity and viscosity. Results indicate that a stable nanofluid has reduced viscosity and increased thermal conductivity.
Plasmonic antennas are attractive optical components of the optoelectronic devices, operating in the far-infrared regime for sensing and imaging applications. However, low optical absorption hinders its potential applications, and their performance is limited due to fixed resonance frequency. In this article, a novel gate tunable graphene-metal hybrid plasmonic antenna with stacking configuration is proposed and investigated to achieve tunable performance over a broad range of frequencies with enhanced absorption characteristics. The hybrid graphene-metal antenna geometry is built up with a hexagon radiator that is supported by the Al2O3 insulator layer and graphene reflector. This stacked structure is deposited in the high resistive Si wafer substrate, and the hexagon radiator itself is a sandwich structure, which is composed of gold hexagon structure and two multilayer graphene stacks. The proposed antenna characteristics i.e., tunability of frequency, the efficiency corresponding to characteristics modes, and the tuning of absorption spectra, are evaluated by full-wave numerical simulations. Besides, the unity absorption peak that was realized through the proposed geometry is sensitive to the incident angle of TM-polarized incidence waves, which can flexibly shift the maxima of the absorption peak from 30 THz to 34 THz. Finally, an equivalent resonant circuit model for the investigated antenna based on the simulations results is designed to validate the antenna performance. Parametric analysis of the proposed antenna is carried out through altering the geometric parameters and graphene parameters in the Computer Simulation Technology (CST) studio. This clearly shows that the proposed antenna has a resonance frequency at 33 THz when the graphene sheet Fermi energy is increased to 0.3 eV by applying electrostatic gate voltage. The good agreement of the simulation and equivalent circuit model results makes the graphene-metal antenna suitable for the realization of far-infrared sensing and imaging device containing graphene antenna with enhanced performance.
The effect of milling time on the morphology, microstructure, physical and mechanical properties of pure Al-5 wt % Al₂O₃ (Al-5Al₂O₃) has been investigated. Al-5Al₂O₃ nanocomposites were fabricated using ball milling in a powder metallurgy route. The increase in the milling time resulted in the homogenous dispersion of 5 wt % Al₂O₃ nanoparticles, the reduction of particle clustering, and the reduction of distances between the composite particles. The significant grain refining during milling was revealed which showed as a reduction of particle size resulting from longer milling time. X-Ray diffraction (XRD) analysis of the nanocomposite powders also showed that designated ball milling contributes to the crystalline refining and accumulation of internal stress due to induced severe plastic deformation of the particles. It can be argued that these morphological and microstructural variations of nanocomposite powders induced by designated ball milling time was found to contribute to an improvement in the density, densification, micro-hardness (HV), nano-hardness (HN), and Young's modulus (E) of Al-5Al₂O₃ nanocomposites. HV, HN, and E values of nanocomposites were increased by ~48%, 46%, and 40%, after 12 h of milling, respectively.
The present investigation deals with the development of ethanol-vapour-sensing materials coated with the semiconducting oxide TiO2. Thick films of anatase TiO2 were deposited using the sol-gel dip-coating technique on alumina substrates by conventional alkoxide sol and modified sol added with Degussa P-25 as the sensing medium. It was shown that crystallised TiO2 anatase was obtained at the annealing temperature of 500oC. The fabricated TiO2 sensors exhibited highest sensitivity at the sensing temperature of 350 ºC. Sensitivity towards the ethanol vapour was further increased with UV light effect. The enhancement of the sensitivity of the modified catalytic pellet can be explained by the crystallite of anatase TiO2 and the effect of the photocatalytic of TiO2. The high sensitivity of the TiO2 film deposited with modified sol revealed that the modified sol could be a new alternative in the development of a TiO2 ethanol sensor.
Synthesis and characterization of supported metal-based oxygen carriers were carried out to provide information related to the use of oxygen carriers for chemical looping combustion processes. The Cu, Co, Fe, Ni metals supported with Al2O3, CeO2, TiO2, ZrO2 were prepared using the wetness impregnation technique. Then, the X-ray Diffraction (XRD) characterization of oxidized and reduced samples was obtained and presented. The kinetic analysis using Thermogravimetric analyzer (TGA) of the synthesized samples was conducted. The kinetics of reduction reaction of all samples were estimated and explained.
Bauxite is an ore from which Aluminium is produced. Malaysia, once the leading producer of bauxite has reduced production as mining activity has caused community outrage. Due to concerns about health concerns, rising pollution and environmental hazards, the government has revoked the licenses of bauxite miners. We therefore did a meta-analysis to assess the relationship between exposure to Bauxite and Alumina with incidence of various types of cancers. Bauxite mines and alumina refineries. Individuals of all ages exposed to Bauxite and Alumina. Exposure to bauxite and alumina. Incidence due to overall cancers and specific types of cancers. Exposure to bauxite and alumina did not cause variations in incidence of overall cancer and specific types of cancer such as cancer of lip, cancer of the oral cavity and pharynx, cancer of digestive organs and others. We conclude that there is no evidence that bauxite or alumina exposure cause increase incidence of cancer but due to the small number of studies included in this review, we recommend more cohort studies to be done in future.
A steady laminar mixed convection boundary layer flow about an isothermal solid sphere embedded in a porous medium filled with a nanofluid has been studied for both cases of assisting and opposing flows. The transformed boundary layer equations were solved numerically using an implicit finite-difference scheme. Three different types of nanoparticles, namely Cu, Al2O3 and TiO2 in water-based fluid were considered. Numerical solutions were obtained for the skin friction coefficient, the velocity and temperature profiles. The features of the flow and heat transfer characteristics for various values of the nanoparticle volume fraction and the mixed convection parameters were analyzed and discussed.
Red mud as industrial waste from bauxite was utilized as a precursor for the synthesis of mesoporous ZSM-5. A high concentration of iron oxide in red mud was successfully removed using alkali fusion treatment. Mesoporous ZSM-5 was synthesized using cetyltrimethylammonium bromide (CTABr) as a template via dual-hydrothermal method, and the effect of crystallization time was investigated towards the formation of mesopores. Characterization using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), N2 adsorption-desorption, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) indicated the formation of cubic crystallite ZSM-5 with high surface area and mesopore volume within 6 h of crystallization. Increasing the crystallization time revealed the evolution of highly crystalline ZSM-5; however, the surface area and mesoporosity were significantly reduced. The effect of mesoporosity was investigated on the adsorption of methylene blue (MB). Kinetic and thermodynamic analysis of MB adsorption on mesoporous ZSM-5 was carried out at a variation of adsorption parameters such as the concentration of MB solution, the temperatures of solution, and the amount of adsorbent. Finally, methanol, 1-butanol, acetone, hydrochloric acid (HCl), and acetonitrile were used as desorbing agents to investigate the reusability and stability of mesoporous ZSM-5 as an adsorbent for MB removal.
Due to the increase in price of petroleum and environmental concerns, the search for alternative fuels has gained importance. In this work, biodiesel production by transesterification of palm oil with methanol has been studied in a heterogeneous system using sodium hydroxide loaded on alumina (NaOH/Al2O3). NaOH/Al2O3 catalyst was prepared by impregnation of alumina with different amount of an aqueous solution of sodium hydroxide followed by calcination in air for 3 h. The prepared catalysts were then characterized by using x-ray diffraction (XRD), Fourier transform infrared spectrometer (FT-IR), Brunner-Emmett-Teller surface area measurement (BET), scanning electron microscopy (SEM) and temperature-programmed desorption of CO2 (CO2-TPD). Moreover, the dependence of the conversion of palm oil on the reactions variables such as the molar ratio of methanol/oil, the amount of catalysts used, reaction temperatures and reaction times were performed. The conversion of 99% was achieved under the optimum reaction conditions. The biodiesel obtained was characterized by FT-IR and the pour point was measured.
A study has been carried out to characterize hydrocarbons emitted from the burning of three tropical wood species. The woods were burned to ember and smoke aerosols emitted were sampled using high volume sampler fitted with a pre-cleaned glass fibre filters. Hydrocarbons were extracted using ultrasonic agitation with dichloromethane-methanol (3:1 v/v) as solvent and the extracts obtained were then fractionated on silica-alumina column. Detection and quantification of aliphatic and polycyclic aromatic hydrocarbons (PAHs) compounds were carried out using GC-MS. The results indicated that the major aliphatic hydrocarbons characterized were straight chain n-alkanes in the range of C12-C35 with Cmax in the range of C27-C33. Rhizophora apiculata and Hevea brasiliensis wood smoke exhibited a weak odd to even carbon number predominance with carbon preference index (CPI) values greater than one whereas Melaleuca cajuputi wood smoke aerosols did not exhibit similar pattern with CPI obtained close to one. The results obtained also indicated that burning of these wood resulted in formation of PAHs compounds in their smoke aerosols with predominance of three to four rings PAHs over the two, five and lesser of six rings PAHs. PAH diagnostic ratios calculated except for Flan/(Flan+Py) and Indeno/(Indeno+BgP) were consistent with the ratios suggested for wood combustion source as reported in literatures. In the case of the latter, two diagnostic ratios, the values were generally lower than the range normally reported for wood combustion.
Silica-alumina catalyst was prepared and used in the catalytic fast pyrolysis of durian rind in a drop-type two-stage reactor. The effects of catalytic temperature (400 °C-600 °C) and catalyst-to-durian rind ratio (1:30-3:30) were evaluated. Bio-oil yield was increased with increased catalytic temperature due to considerable dehydration process, but it was reduced with high catalyst loading due to the overcracking of organics into light gases. Silica-alumina catalyst possessed good selectivity and the products changed according to the temperature. The major components in bio-oil were hydrocarbons, furan derivatives, and aromatic compounds at 400 °C, 500 °C, and 600 °C, respectively. The hydrogen and carbon contents of bio-oil were reduced with high catalyst loading due to the overcracking of organics, and the deoxygenation process became unfavorable. The silica-alumina catalyst worked well in catalytic fast pyrolysis of durian rind, and the condition may be adjusted based on the desired products.
Catalysts prepared from industrial wastes rich in Fe, Ca, Si, and Al were used in catalytic upgrading of pyrolysis vapour derived from durian shell and their effect on product yield and properties were compared. With same silica-to-alumina ratio, catalyst prepared from oil palm ash (AS-OPA) with lower Fe and Ca contents gave higher liquid yield (8.32 wt%) with alcohols (28.90%), hydrocarbons (46.00%), and nitrogen-containing compounds (21.46%) while catalyst prepared from electric arc furnace slag (AS-EAF) with higher Fe and Ca contents produced lower liquid yield (50.21 wt%) with high amount of esters (25.80%) and hydrocarbons (72.82%). The presence of AS-OPA and AS-EAF catalysts enhanced deoxygenation degree of bio-oil to 81.13% and 85.49%, respectively. The catalytic performance of AS-EAF at different temperatures (400-600 °C) and AS-EAF/durian shell ratios (1:30, 2:30, 3:30) was investigated. Increasing catalytic temperature enhanced production of bio-oil, reduced oxygenates and enhanced formation of esters. The liquid yield and yield of esters decreased with increasing catalyst loading. Hydrocarbons (mainly neopentane) were the major chemical compounds found in bio-oil produced over AS-EAF. Besides that, AS-EAF showed good deoxygenation performance with highest selectivity of hydrocarbons at 500 °C and AS-EAF/durian shell ratio of 2:30. Catalytic fast pyrolysis of durian shell using waste-derived catalysts is an effective waste management strategy as the bio-oil produced can be a potential alternative source of energy or chemical feedstocks.