In this study, the numerical simulation in a mixing vessel agitated by a six bladed Rushton turbine has
been carried out to investigate the effects of effective parameters to the mixing process. The study is intended to screen the potential parameters which affect the optimization process and to provide the detail insights into the process. Three-dimensional and steady-state flow has been performed using the fully predictive Multiple Reference Frame (MRF) technique for the impeller and tank geometry. Process optimization is always used to ensure the optimum conditions are fulfilled to attain industries’ satisfaction or needs (ie; increase profit, low cost, yields, etc). In this study, the range of recommended speed to accelerate optimization is 100, 150 and 200rpm respectively and the range of recommended clearance is 50, 75 and 100mm respectively for dual Rushton impeller. Thus, the computer fluid dynamics (CFD) was introduced in order to screen the suitable parameters efficiently and to accelerate optimization. In this study,
This paper presents the use of factorial experiments and response surface methodology to determine the best workstation design configuration of an existing electronic industry. The aim is to find the value of physical dimensions that gives the best performance for the workstation. Four performance measures are selected; the cycle time, the metabolic energy expenditure, worker’s posture during the task and lifting limitations. The methodology used in this study consists of two parts. The first part is based on factorial experiments and handles discrete search over combinations of factor-levels for improving the initial solution. In the second part, the solution that was obtained earlier is further refined by changing the continuous factors by using response surface methodology. The result of this optimization study shows that the optimum value of physical dimensions gives a significant improvement for the performance measures of the workstation.
Precast concrete technology forms an important part in the drive towards a full implementation of the Industrialized Building System (IBS). The IBS requires building components and their dimensions to be standardized, and preferably cast off site. Slabs are major structural elements in buildings, other than beams and columns. Standardized and optimized slabs can significantly enhance the building industries in achieving the full implementation of the IBS. Nevertheless, this requires computer techniques to achieve standardized and optimized slabs which can satisfy all building design requirements, including the standards of architectural and structural design standards. This study proposed a computer technique which analysed and designed five different types of slabs which will satisfy all the requirements in design. The most commonly used slabs included in this study were the solid one way, solid two way, ribbed, voided and composite slabs. The computer techniques enable the design of the most optimized sections for any of the slab types under any loading and span conditions. The computer technique also provides details for the reinforcements required for the slabs.
Malaysia has adopted various strategies in developing its space sector. Indigenous space technologies would enable a sustainable growth of the space field and at the same time develop the strategic space technologies. Therefore, issues related to the current space research level are fundamentally crucial to be highlighted. Subsequently, the space focus areas can be derived in order to meet the expectations of the national and international space technology growth requirements, which are moving on to a stronger posture in R&D. In the absence of a strong R&D national space industry leadership, the Malaysian space sector remains in a traditional downstream mode of the world space technology supply chain ever since. The space technology supply chain can be divided into the ground segment and the space segment. This paper examines the current space research activities in Malaysia within the framework of the space technology supply chain. As a result, a preliminary gap in the overview of space research in Malaysia is established.
Almost a half century after it was introduced, Wilks’ statistic has come into application in industrial manufacturing process variability monitoring. This is an important breakthrough in the way experts monitor the variability of manufacturing processes which is vital in modern industry. It leaves behind the traditional practice characterized by the use of sample size n which equals 1, if the process variability monitoring is based on individual observations and is greater than the number of variables p if one works with subgroup observations. The use of Wilks’ statistic allows us to work with n < p. This paper contains a review on process variability monitoring based on individual observations. First, some historical backgrounds of process variability monitoring in the general scheme was reviewed before it was revealed where the philosophy of Wilks’ statistic could be further interpreted. Subsequently it was indicated that the way to monitor the process variability depended on how the variability itself was measured. Finally, a new statistic for detecting the shift in variability based on individual observations was introduced and then a new control chart was proposed. The performance of the proposed chart as compared with Wilks chart, was quite promising. Therefore, some recommendations were given to better understand the history of manufacturing process variability.
This study aims to examine the influences of the plan to further study, career growth
and discriminatory treatment on turnover intention among technicians in electronic
industry in Malaysia. The objectives are: (i) To identify the relationship between the
plan to further study and turnover intention among factory technicians, (ii) To identify
the relationship between career growth and turnover intention among factory
technicians, and (iii)To identify the relationship between discriminatory treatment
factors and turnover intention among factory technicians. The population involved in
this study were the manufacturing technicians at an electronic factory. Survey
questionnaires were used to collect data. A total of 110 questionnaires were analyzed.
Pearson correlation coefficient and regression analysis were used to measure the
degree of relationship between variables. The findings showed that all independent
variables; plan to further study, career growth and discriminatory treatment, were
positive moderately correlated with turnover intention.
This paper presents a modified design of low power recovery circuit in micro-system implanted device to stimulate the human nerve and muscle. The amplitude shift keying ASK was used to modulate data by using operating frequency 6.78MHz ISM industrial scientific medical band to be less invasive to tissue. The proposed system consists of an external part which has ASK modulator and class-E power amplifier with 94.5% efficiency. The internal part has half wave rectifier and voltage regulator to generate very stable 1.8VDC using 0.35um CMOS technology. The Orcad pspice 16.6 and MULTISIM 11 software were used to simulate the design of power recovery and class-E power amplifier respectively. The regulated voltage utilised to power the sub-electronic device implanted inside human body with very stable voltage even change implanted load resistance. The proposed system has 12.5%modulation index and low power consumption.
Aggregate planning acts as a blueprint for all operational planning activities. Despite
the substantial amount of research that has been done in determining methods to
improve aggregate planning approaches, the industry is still at a loss when it comes
to working on the tactical planning aspect, especially in aggregate production.
Therefore, this research work aims to present a comprehensive and generalised
framework that will formulate a realistic batch production environment using an
interactive Production Decision Support System. This system consists of an aggregate
planning framework that combines a simulation model and a Pinch Analysis graphical
approach to improve the effectiveness and efficiency of the decision-making process.
The target is to allow operational opportunities to be captured at first sight and thus,
maximise organisational profit. The simplicity and practicality of this new Production
Decision Support System is demonstrated through two illustrative examples where a
total of four heuristics were identified and turned into the new strategies to avoid the
stock-out scenarios.
This paper reviews reported studies on the hydrolysis of starch especially sago via acid and enzyme. The review begins with overview of sago palm and the starch industry, followed by process of extracting the starch from sago pith. Physicochemical properties of sago starch were tabulated for better understanding of hydrolysis process. Factors or process condition influencing hydrolysis process is discussed based on results from previous researches. Advantages and disadvantages of each hydrolysis is also discussed. Generally, there are very few researches dedicated on sago starch as compared to other starches. It can be concluded that, enzyme hydrolysis gives higher yield at milder process conditions. However, the reaction rate of enzyme hydrolysis is still low compared to acid hydrolysis.
Unsafe behaviour is the key factor which contributes to the high number of incidents. Applying Behavior-Based
Safety (BBS) into safety risk controls has been adopted in major industry toward improving safety performance.
This approach to prevent incident has a number of advantages. The objective of this study is to identify the BBS
factors which can contribute to reduce incidents at the workplace. Human factors, behaviour and environment have
been identified as BBS factors. Human factors are influenced by knowledge and understanding of the workers while
behaviour factors are influenced by culture and practices in a daily life. In addition, environmental factor involves
equipment and work area. For an effective BBS approach, level of knowledge, understanding and practices by the
workers become the main concerns in the implementation of BBS. The findings can become the reference model for
future implementation in other organizations and as a guidance for better safety management.
This paper assessed the relationship between team competency and design risk
management among Kuantan construction industries. Similarly, a survey was
conducted among 10 local and national construction industries in Kuantan with a
stratified random sampling. The returned questionnaires yielded 10 responses which
was used for data analysis. Five point Likert scale categories of risk management from
the previous studies was used and statistical analysis affirmed that there is positive
relationship between team competency and design risk management among Kuantan
construction industries.
In this paper, the influence of effective communication in construction risk
management among Kuantan Malaysian construction industries was assessed. Then a
survey was conducted on pilot test among 10 local construction industries in Kuantan
Malaysian, using stratified random sampling, out of which 10 questionnaires were
collected for data analysis. Methodologically, this research is perhaps the first to
study the influence of effective communication on construction risk management
among Kuantan Malaysian construction industries. Using the five point Likert scale
categories of risk management from previous studies. Pearson Correlation anaylysis
output results affirmed that there is a strong positive relationship between effective
communication and construction risk management among Kuantan construction
industries.
This paper assessed the effect of time overruns on apartment building among
Kuantan Malaysian construction industries. A survey was conducted among 10
construction industries in Kuantan Pahang. Using proportionate stratified random
sampling, out of which 10 questionnaires were distributed for data analysis. Using
five point Likert scale categories from previous studies, statistical analysis affirmed a
significant positive relationship between time overruns and apartment building
among Kuantan Malaysian construction industries.
Workplace accident is still prevalent in the Malaysian industry sector. Although statistics indicates that the number of
accidents in the workplace is showing signs of decrease over the last five years, there is still room for improvements. According to
report, a majority of the workplace accidents in Malaysia happened in Small and Medium Enterprise (SME). This shows that SME is
still lagging behind in ensuring the safety of their workplace. This can disrupt their business activities as workplace accidents bring
several negative effects. Therefore, this study explores the use of safety training to foster safety behaviour among employees. Surveys
were distributed to employees working in SME, Northern Corridor of Economic Region (NCER). The data was analysed and results
were presented. Suggestions to management in SME are made at the end of the paper.
Carbon fiber reinforced epoxy (CFRE) is commonly been used in automotive and aviation industries. However, CFRE composite exhibits the problem of adherence between fiber and matrix. The interface between carbon fiber (CF) and epoxy becomes a weak zone and leads to the debonding defect of fiber and low mechanical properties of composites. The main focus of this study is to fabricate CFRE using carbon nanotubes (CNTs), as the hybrid reinforcement with CF. Ultrasonic method is used to disperse CNTs in distilled water for 20 minutes, followed by deposition of CNTs on CF using electrophoretic deposition (EPD) technique. Hand lay-up assisted vacuum bagging is employed to fabricate CNTs/CF/Epoxy composite. From morphologies, surface topography and peel off testing, it can be confirmed that 30 minutes deposition allowed more CNTs to deposit on CF. The flexural properties shows that 30 minutes deposition inherited high flexural strength, 67.4 MPa and modulus, 8490 MPa.
Small and Medium Enterprises (SMEs) are known to be one of the major contributors to the national economy.
However, in terms of Occupational Safety and Health (OSH) implementation and performance, these SMEs,
especially in the metalworking sector have yet to meet the necessary standard. This paper discusses the statistical
analysis of accidents in metalworking industry by using accident reports submitted to the Department of Safety and
Health (DOSH) which involved 740 accident cases. The main objective is to identify the real causes of accidents and
recommend an appropriate action plan for accidents prevention at the workplace.
The trends of safety incident process have been put in the statistical research and development in order to prevent
and mitigate the phenomenon. One of the incidents is known as dust explosion. It represents a constant hazard to
industries which includes any manufacturing using and handling combustible dust materials. Lack of sharing and
know-how on best practices in managing the workplace must be avoided throughout the industries. The severity and
the consequences of not taking the safety precautions at workplace have not been foreseen by the process team. This
present paper discusses the best practices in managing the hazards from the catastrophes to happen again. In addition,
the mitigation response has also been explored thoroughly through database of best practices.
Carbon nanotube reinforced aluminium matrix composites (Al-CNTs) have been widely used in aerospace and automotive industries where high quality and strength is required. The enhanced mechanical properties of Al-CNTs are closely related to processing technique due to challenges within production of these composite materials. In the current review, solid state processing techniques used for synthesizing Al-CNTs have been reviewed to provide an insight into the features and capabilities of each technique regarding the incorporation of CNT reinforcements. To conclude, the mechanical performance of Al-CNT composites is mainly decided by the capability of each technique in the dispersion of CNTs within the aluminum matrix.
Porous ceramic components with decently controlled porosity offers remarkable advantages in industrial and structural applications such as fluid filtration, thermal insulation and scaffolds for bone tissue engineering. In this review study of porous ceramic components, requisite processing techniques necessary for the development of porous ceramics with imbued microstructural model intended for a specific application. An appraisal of the fabrication was made with respect to their economic viability wherein cost effective methods having great potentials in decently controlling the pore network imbued within the host ceramic matrix was preferred over the capital intensive counterparts.
Eddy current testing (ECT) is an accurate, widely used and well-understood inspection technique, particularly in the aircraft and nuclear industries. The coating thickness or lift-off will influence the measurement of defect depth on pipes or plates. It will be an uncertain decision condition whether the defects on a workpiece are cracks or scratches. This problem can lead to the occurrence of pipe leakages, besides causing the degradation of a company’s productivity and most importantly risking the safety of workers. In this paper, a novel eddy current testing error compensation technique based on Mamdani-type fuzzy coupled differential and absolute probes was proposed. The general descriptions of the proposed ECT technique include details of the system design, intelligent fuzzy logic design and Simulink block development design. The detailed description of the proposed probe selection, design and instrumentation of the error compensation of eddy current testing (ECECT) along with the absolute probe and differential probe relevant to the present research work are presented. The ECECT simulation and hardware design are proposed, using the fuzzy logic technique for the development of the new methodology. The depths of the defect coefficients of the probe’s lift-off caused by the coating thickness were measured by using a designed setup. In this result, the ECECT gives an optimum correction for the lift-off, in which the reduction of error is only within 0.1% of its all-out value. Finally, the ECECT is used to measure lift-off in a range of approximately 1 mm to 5 mm, and the performance of the proposed method in non-linear cracks is assessed.